Gt550 exhaust gaskets
Moderators: oldjapanesebikes, H2RICK, diamondj, Suzsmokeyallan
-
- On the street
- Posts: 16
- Joined: Sun Aug 16, 2020 11:28 am
- Country: United States
- Suzuki 2-Strokes: 1974 GT550
Gt550 exhaust gaskets
I'm getting ready to put my stock exhaust back on my 74 GT550. The question I have is is there a certain amount of header pipe that should be sticking in the head beyond the threaded exhaust clamp at the ports as to crush the gasket? I have looked and can't find any info on this. Thanks in advance!
-
- Yeah Man, the Interstate
- Posts: 590
- Joined: Tue Mar 10, 2015 12:35 pm
- Country: WALES
- Suzuki 2-Strokes: suzuki gt 550j
- Location: Wales
Re: Gt550 exhaust gaskets
Hi. Just make sure there are no old gaskets in the cylinder then just put a new one in. Unwind the clamp so that when the exhaust is tightened down a 2mm gap is left to allow the downpipe to flex when the motor is running. The reason I say to check the old gasket has been removed is because when compressed and with heat and carbon they are very good at disguising themselves 

98 carb Blackbird and GT550j
-
- On the street
- Posts: 16
- Joined: Sun Aug 16, 2020 11:28 am
- Country: United States
- Suzuki 2-Strokes: 1974 GT550
Re: Gt550 exhaust gaskets
Awesome! Thank you! I did remove the old gaskets and cleaned all the exhaust ports. It no longer looks like the inside of a BBQ grill.
-
- On the street
- Posts: 16
- Joined: Sun Aug 16, 2020 11:28 am
- Country: United States
- Suzuki 2-Strokes: 1974 GT550
Re: Gt550 exhaust gaskets
Also what is the torque spec for the exhaust flange bolts?
-
- Yeah Man, the Interstate
- Posts: 590
- Joined: Tue Mar 10, 2015 12:35 pm
- Country: WALES
- Suzuki 2-Strokes: suzuki gt 550j
- Location: Wales
Re: Gt550 exhaust gaskets
As far as I am aware there is no torque setting for these bolts. Just apply some copper grease and do them up tight a little at a time swapping sides so the clamp pulls in square. Don't over tighten just as tight as you dare. 
After running the bike for a while, just go back and check they are still tight.

After running the bike for a while, just go back and check they are still tight.
98 carb Blackbird and GT550j
-
- On the street
- Posts: 16
- Joined: Sun Aug 16, 2020 11:28 am
- Country: United States
- Suzuki 2-Strokes: 1974 GT550
Re: Gt550 exhaust gaskets
Easy enough. Thanks again.