Suzuki T500M Gear Shift Return Spring Replacement

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gav1n
Still in the Driveway
Posts: 5
Joined: Tue May 10, 2016 8:45 am
Country: england
Suzuki 2-Strokes: suzuki t500
Location: North Nottinghamshire

Suzuki T500M Gear Shift Return Spring Replacement

Post by gav1n »

T500m gear change return spring "can it be replaced without splitting the crankcase halves"My bikes gearchange does not now return on the downward shifts stays down started this morning on my way home from work it's been ultra reliable blotted its copy book cheers Gavin
karl pa
Yeah Man, the Interstate
Posts: 558
Joined: Sat Sep 05, 2015 3:14 pm
Country: us
Suzuki 2-Strokes: GT
Location: southeast pa

Re: Suzuki T500M Gear Shift Return Spring Replacement

Post by karl pa »

You shouldn't need to split cases,you will need to pull clutch cover,may need to pull clutch, remove shifter shaft from clutch side of gearbox,the spring is around shifter shaft.Check to be sure shifter shaft is free and not hanging up.
76 GT185
77 GT250
77 GT380
76 GT500
73 GT550
73 GT750
74 GT750
71 T250 scrambler
75 T500 cafe
User avatar
gav1n
Still in the Driveway
Posts: 5
Joined: Tue May 10, 2016 8:45 am
Country: england
Suzuki 2-Strokes: suzuki t500
Location: North Nottinghamshire

Re: Suzuki T500M Gear Shift Return Spring Replacement

Post by gav1n »

:up: When I change down the box from any upward gear the lever goes right down but if I lift it up with my boot it goes to the normal position and stays there? This happens on all downward changes but not on upward changes 1st 2nd 3rd 4th 5th which change as normal does this sound right for a broken gear change return spring? Thanks for your kind reply :up: Cheers Gavin
karl pa
Yeah Man, the Interstate
Posts: 558
Joined: Sat Sep 05, 2015 3:14 pm
Country: us
Suzuki 2-Strokes: GT
Location: southeast pa

Re: Suzuki T500M Gear Shift Return Spring Replacement

Post by karl pa »

Sounds like a broken return spring is a possibility,especially if it started suddenly.
76 GT185
77 GT250
77 GT380
76 GT500
73 GT550
73 GT750
74 GT750
71 T250 scrambler
75 T500 cafe
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