Clutch baskets

General discussion about Street two-stroke Suzuki motorcycles.

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hubskadub
On the street
Posts: 22
Joined: Thu Jun 25, 2015 8:47 am
Country: USA
Suzuki 2-Strokes: 1974 T500 Titan

Clutch baskets

Post by hubskadub »

Do any of the other T models use the same clutch as the T500? Having a hard time finding a replacement basket...
Red Sloan
Around the block
Posts: 72
Joined: Sun Nov 30, 2008 6:21 pm
Location: Muskegom Mi.

Re: Clutch baskets

Post by Red Sloan »

Can you email a picture of your clutch basket , I have a NOS basket but I don't know the year.
rsloan890@gmail.com
Ride on even after it all over
locobuilderbri
On the street
Posts: 44
Joined: Sun Sep 23, 2012 12:10 pm
Country: England
Suzuki 2-Strokes: A100.T250j
Location: Doncaster England

Re: Clutch baskets

Post by locobuilderbri »

hubskadub wrote:Do any of the other T models use the same clutch as the T500? Having a hard time finding a replacement basket...
Yes I believe they do. My T250j has the same the same basket, let us know the part number & i will cross reference it.
Did you break it trying to undue the drive nut? Some of the workshop manuals say it can be locked with a srew driver into the basket but its almost certain the " fingers " on the basket will break if you do, A locking tool is required.
The T250 clutch basket number is 21200-18001 labelled as "Gear,primary driven" because the primary drive gear is rivetted to the basket.
The GT250 also has the same number "21200-18001 Gear, primary driven"
The 250X7 has a different basket with a different number of "fingers" & will not fit!
Last edited by locobuilderbri on Sun Dec 06, 2015 3:27 pm, edited 3 times in total.
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akendall1966
To the on ramp
Posts: 242
Joined: Sat Jun 28, 2014 1:22 am
Country: United Kingdom
Suzuki 2-Strokes: T500_MKIII

Re: Clutch baskets

Post by akendall1966 »

More expensive option but Nova racing in the UK make a billet basket but you have to remove and rivet the primary gear to it.
Zunspec4
Expert racer
Posts: 1087
Joined: Tue Dec 16, 2008 11:37 am
Country: UK
Suzuki 2-Strokes: T500R, SV1000S, TS125, Seeley T500
Location: Trowbridge UK

Re: Clutch baskets

Post by Zunspec4 »

Hello hubskadub ,

I have at least 3 spare T500 clutch baskets, not much use to you in the USA though. I also use the NOVA basket, with their straight cut primary gears, on my Seeley T500 engines. They utilise Honda CR450 friction plates (8 off) and mixture of T500 (5 off) and DR350 (3 off) steel plates. As stated you have to de-rivet the large primary gear and re-rivet (rivets supplied by NOVA). You could also replace the clutch basket rubber shock absorbers while you are at it (available from NOVA or Pete Odell). When knocking out the rivets almost drill them out rather than just taking off the heads and using a punch. Failure to do so will result in the basket rivet bosses cracking when you drive them out (don't ask how I know :wth: ).

Cheers Geoff
hubskadub
On the street
Posts: 22
Joined: Thu Jun 25, 2015 8:47 am
Country: USA
Suzuki 2-Strokes: 1974 T500 Titan

Re: Clutch baskets

Post by hubskadub »

locobuilderbri wrote:
hubskadub wrote:Do any of the other T models use the same clutch as the T500? Having a hard time finding a replacement basket...
Yes I believe they do. My T250j has the same the same basket, let us know the part number & i will cross reference it.
Did you break it trying to undue the drive nut? Some of the workshop manuals say it can be locked with a srew driver into the basket but its almost certain the " fingers " on the basket will break if you do, A locking tool is required.
The T250 clutch basket number is 21200-18001 labelled as "Gear,primary driven" because the primary drive gear is rivetted to the basket.
The GT250 also has the same number "21200-18001 Gear, primary driven"
The 250X7 has a different basket with a different number of "fingers" & will not fit!

The part # according to the oozebook drawings is 21200-15001. I am looking at TS250 clutches on EBAY and they look the same and according to the interchangeable post they use the same clutch plates... If you can confirm, that would be awesome!!
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