First restoration: GT550. Advice welcome

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capazzo22
On the street
Posts: 10
Joined: Tue Sep 22, 2015 8:45 pm
Country: United States
Suzuki 2-Strokes: 1974 GT 550

First restoration: GT550. Advice welcome

Post by capazzo22 »

Hey everyone! I'm new to the boards here and new to restoring bikes. I've had a lot of experience working on cars out of necessity, and am somewhat mechanically inclined. I've always wanted to get into restoring old vehicles and I found an old GT 550 in my grandpas barn, figured this is as good a place to start as any.
I believe my bike is 1975. It says 8/74 as manufacture date and lists the vin as gt550-49739 so I think that puts me in the model M category of 1975.

Anyway, I have no clue where to even start on this bike. I've got a clymer manual and I was thinking of using that to guide me on the "how to", but I'm not sure where to start. Any advice or pointers would be most welcome. Thanks in advance!

Photos to come once I figure out how to post them. Ha ha
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Coyote
Moto GP
Posts: 3404
Joined: Tue Oct 21, 2008 2:41 pm
Country: USA
Suzuki 2-Strokes: GT550x2, GT750, GS1000
Location: Tulsa, Oklahoma

Re: First restoration: GT550. Advice welcome

Post by Coyote »

Like everyone said in your other post, we all have different opinions of where to start. If it were mine, I would haul it to the car wash. If you can't do that, rent a pressure washer and bring it to the bike. It's no fun at all trying to work with such serious dirt. Cover the carbs with plastic bags retained by rubber bands.
These 550's (I'm on my third) are notorious for the mufflers rotting out internally. Take off the muffler and shake it vigorously. If you heat crap rattling around inside, the baffle plates are likely shot. New ones are not available. The set's you find on eBay are generally worse than what you already have. You have 2 options. You can run without baffles. With that there is a slight effect on performance as well as a horrible sound. Your other option is to shell out $600 for a set of expansion chambers
Of the three 550's I've owned, I have been completely through 2 of them.I can tell you first hand you are looking at a minimum of $2,000 to have something you wouldn't be embarrassed to be seen on. Maybe closer to $3,000. Don't keep track. You'll never get it back anyway..
There's a ton of parts still available for these old Indy's. However, the prices seem to go up daily.
I was born with nothing and still have most of it left.

.
1978 GS1000C
1976 GT550 ongoing money pit.
capazzo22
On the street
Posts: 10
Joined: Tue Sep 22, 2015 8:45 pm
Country: United States
Suzuki 2-Strokes: 1974 GT 550

Re: First restoration: GT550. Advice welcome

Post by capazzo22 »

Coyote wrote:Like everyone said in your other post, we all have different opinions of where to start. If it were mine, I would haul it to the car wash. If you can't do that, rent a pressure washer and bring it to the bike. It's no fun at all trying to work with such serious dirt. Cover the carbs with plastic bags retained by rubber bands.
These 550's (I'm on my third) are notorious for the mufflers rotting out internally. Take off the muffler and shake it vigorously. If you heat crap rattling around inside, the baffle plates are likely shot. New ones are not available. The set's you find on eBay are generally worse than what you already have. You have 2 options. You can run without baffles. With that there is a slight effect on performance as well as a horrible sound. Your other option is to shell out $600 for a set of expansion chambers
Of the three 550's I've owned, I have been completely through 2 of them.I can tell you first hand you are looking at a minimum of $2,000 to have something you wouldn't be embarrassed to be seen on. Maybe closer to $3,000. Don't keep track. You'll never get it back anyway..
There's a ton of parts still available for these old Indy's. However, the prices seem to go up daily.
buffalodave
Around the block
Posts: 55
Joined: Fri Oct 31, 2014 2:08 pm
Country: usa
Suzuki 2-Strokes: gt750A
Location: Spencer, Massachusetts

Re: First restoration: GT550. Advice welcome

Post by buffalodave »

Everything Coyote says is 100% true... UNLESS you are a GLUTTON for punishment and are not in any hurry AND have lots of extra cash to blow, reviving old junk probably ain't for you. BUT if you ARE (see above) then have at it. In the long run you'd be better off buying something done...IF you find the right one. I am knee deep in a GT750A resto and I know all that and am STILL doing it and constantly looking for others... I NEED my head examined... :wth: :x :P
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Coyote
Moto GP
Posts: 3404
Joined: Tue Oct 21, 2008 2:41 pm
Country: USA
Suzuki 2-Strokes: GT550x2, GT750, GS1000
Location: Tulsa, Oklahoma

Re: First restoration: GT550. Advice welcome

Post by Coyote »

I am knee deep in a GT750A resto and I know all that and am STILL doing it and constantly looking for others.
I think it's some kind of plague. I have it too. :)
I was born with nothing and still have most of it left.

.
1978 GS1000C
1976 GT550 ongoing money pit.
buffalodave
Around the block
Posts: 55
Joined: Fri Oct 31, 2014 2:08 pm
Country: usa
Suzuki 2-Strokes: gt750A
Location: Spencer, Massachusetts

Re: First restoration: GT550. Advice welcome

Post by buffalodave »

We NEED to find a cure! :up:
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Alan H
Moto GP
Posts: 3250
Joined: Thu Feb 16, 2012 11:50 am
Country: England
Suzuki 2-Strokes: 4 x GT550s - J, M, A, B.
Location: The Republic of South Yorkshire

Re: First restoration: GT550. Advice welcome

Post by Alan H »

No. I like that kind of ill. :lol:
Think of how stupid the average person is, then realise that half of them are more stupid than that.
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