How can this be?

General discussion about Street two-stroke Suzuki motorcycles.

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Whit
On the main road
Posts: 151
Joined: Wed Jan 21, 2009 7:53 pm
Location: Garland, Tx

How can this be?

Post by Whit »

I just finished a rebuild on my 73 GT750. I finished up the timing and notice that the Left piston is close to TDC when the Right paddle is in the window. All of the pistons are way off when their points are opening. How can things be so far off. I thought maybe I put the sleeve that the point assembly fits on backwards but it is notched so that cannot be the problem. Anyone have any ideas on this?
Thanks //Pat
1973 GT-750
1974 Yamaha 360 DT1
1998 Kawasaki 750 Vulcan
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Suzukidave
Moto GP
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Suzuki 2-Strokes: GT750 x2 97 -1200 Bandit 86 GSXR1100
Location: Lancaster Pa.

Re: How can this be?

Post by Suzukidave »

As was suggested .. pull the points side cover off and the starter clutch to check the key on the end of the crank .
the older i get the faster i was
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Coyote
Moto GP
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Joined: Tue Oct 21, 2008 2:41 pm
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Suzuki 2-Strokes: GT550x2, GT750, GS1000
Location: Tulsa, Oklahoma

Re: How can this be?

Post by Coyote »

I guess that's one big plus for the 550 with the points being directly coupled to the crank. There's no way to get it out of sync. That is of course you remember to put the pin in that locates the three blade propeller and the cam. Without that pin you could be anywhere 360. You did check that Whit?
I was born with nothing and still have most of it left.

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1978 GS1000C
1976 GT550 ongoing money pit.
Whit
On the main road
Posts: 151
Joined: Wed Jan 21, 2009 7:53 pm
Location: Garland, Tx

Re: How can this be?

Post by Whit »

Chris and Dave ... thanks you sent me to the right place. It was not a sheared pin. It was a screw up by me when I was putting the starter clutch back together. Some pins came out of the Starter Clutch housing so I took the 3 screws out which holds the gear for the water pump propeller. Was not aware that gear has a mark on the starter clutch housing that I needed to align to. Oh well I told my wife the Buffalo was coming out of a 6 month hibernation at noon today .... looks like sometime tomorrow. Relieved ///Pat
1973 GT-750
1974 Yamaha 360 DT1
1998 Kawasaki 750 Vulcan
rngdng
AMA Superbike
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Re: How can this be?

Post by rngdng »

Now you know. That's he way we all learned, too.



Lane
If you stroke it more than twice; you're playing with it.

Too many bikes, too much time, ENOUGH SPACE, FINALLY! Never enough money.........
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