I am fiddling with my recently acquired TS250. I have cleaned the carb ultrasonically and all the little holes are nice and clear and clean. The next task is to check and set the float height. At the moment, I don't have access to a service manual for this bike so can anyone help with measurements for setting the float height?
Also, in terms of ignition timing specs, can anyone give me the figures I need in mm BTDC - as opposed to degrees BTDC?
Thanks for any help with this neat wee girl.
Mike
TS250R TUNING QUESTIONS
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- Yeah Man, the Interstate
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TS250R TUNING QUESTIONS
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- ConnerVT
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Re: TS250R TUNING QUESTIONS
Float level = 15.2 between float arm and main jet fitting seat
(source = Ozebook Suzuki Service Manual)
(source = Ozebook Suzuki Service Manual)
Last edited by ConnerVT on Wed Feb 04, 2015 6:26 am, edited 1 time in total.
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- Yeah Man, the Interstate
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Re: TS250R TUNING QUESTIONS
Many thanks for the prompt and helpful reply. I appreciate it.
Burt Munro + John Britten + Kim Newcombe + Ivan Mauger = Kiwi Street Cred
72 GT750J
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71 H1A
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- ConnerVT
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Re: TS250R TUNING QUESTIONS
Sorry - Don't thank me yet. I was thinking T250R, not TS250R, when looking for your answers.
I corrected my earlier post (Float is 15.2), and for some reason, they didn't include the TS250 timing in the manual.

I corrected my earlier post (Float is 15.2), and for some reason, they didn't include the TS250 timing in the manual.

- jabcb
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Re: TS250R TUNING QUESTIONS
For carb specs see Service Bulletin Specification-6. See Specification-8 for pic of float measurement.
http://www.ozebook.com/compendium/techb ... %206-9.pdf
Info on setting PEI timing is in Service Bulletin General-7.
PEI timing specs are in Specification-4.
http://www.ozebook.com/compendium/techb ... %201-9.pdf
http://www.ozebook.com/compendium/techb ... %201-5.pdf
Am not an expert on the TS-series, but the specs state the PEI black box provides rpm-related advance.
Timing is set by aligning marks & confirmed by using a timing light + degree wheel.
http://www.ozebook.com/compendium/techb ... %206-9.pdf
Info on setting PEI timing is in Service Bulletin General-7.
PEI timing specs are in Specification-4.
http://www.ozebook.com/compendium/techb ... %201-9.pdf
http://www.ozebook.com/compendium/techb ... %201-5.pdf
Am not an expert on the TS-series, but the specs state the PEI black box provides rpm-related advance.
Timing is set by aligning marks & confirmed by using a timing light + degree wheel.
BAS (Bike Acquisition Syndrome) - too many bikes but have room for more
Suzuki:
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Suzuki:
GT750 2x75
GT550 72 & 75
GT380 72
T500 69 project & 73 project
T350 69 & 71
Honda 85 CB650SC & 86 CB700SC
09 Triumph Bonneville SE
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- Yeah Man, the Interstate
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Re: TS250R TUNING QUESTIONS
Thanks for the extra info. I had a play with her on the weekend. Put in a new needle and needle jet, set the float height and turned the oil pump down a tad. She's running a lot better now. Had her out for a run on Saturday and she was fun to ride ... till I ran out of gas. Still, I guess manuals and forums don't cover everything 

Burt Munro + John Britten + Kim Newcombe + Ivan Mauger = Kiwi Street Cred
72 GT750J
71 TS250R
71 H1A
72 GT750J
71 TS250R
71 H1A