T350 oil tank & inlet line repair

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jabcb
Moto GP
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Joined: Mon Dec 13, 2010 4:32 pm
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Suzuki 2-Strokes: 69 T350 thru 75 GT750
Location: southwestern Pennsylvania

T350 oil tank & inlet line repair

Post by jabcb »

Problem is with a 71 T350R, which has a plastic oil tank.

Was having trouble with air in the oil lines. Noticed air in the line where it connects to the oil tank.
Disconnected oil line at oil pump & it took something like 2 hours to drain 2/3 full oil tank.
Flushed tank with alcohol & there is some black crud in the bottom of the tank.

So it looks like the tank was draining too slowly & air was being sucked it where the oil line connects to the tank.

Question: how should I flush out the tank to get the crud out?

The inlet oil line is made in two parts: a rigid section near the pump & flexible part near the tank.
I separated the two sections without damaging the rigid section.
It now looks like this:
T350_inlet-oil-line.jpg
Question: what should I use to replace the flexible line?

Also, some of the crud from the tank might be in the oil pump. So I'm going to disassemble & clean up the oil pump.
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BAS (Bike Acquisition Syndrome) - too many bikes but have room for more

Suzuki:
GT750 2x75
GT550 72 & 75
GT380 72
T500 69 project & 73 project
T350 69 & 71
Honda 85 CB650SC & 86 CB700SC
09 Triumph Bonneville SE
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jabcb
Moto GP
Posts: 4311
Joined: Mon Dec 13, 2010 4:32 pm
Country: USA
Suzuki 2-Strokes: 69 T350 thru 75 GT750
Location: southwestern Pennsylvania

Re: T350 oil tank & inlet line repair

Post by jabcb »

Ordered 3/16" yellow Tygon tubing. http://www.mcmaster.com/#catalog/119/123/=me2tyf
ID of original tube is closer to 5/32" but they don't sell that size.

Any suggestion of which type of crimp clamp is the best for the oil lines?
http://www.mcmaster.com/#pinch-clamps/=me2zk5
BAS (Bike Acquisition Syndrome) - too many bikes but have room for more

Suzuki:
GT750 2x75
GT550 72 & 75
GT380 72
T500 69 project & 73 project
T350 69 & 71
Honda 85 CB650SC & 86 CB700SC
09 Triumph Bonneville SE
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Coyote
Moto GP
Posts: 3404
Joined: Tue Oct 21, 2008 2:41 pm
Country: USA
Suzuki 2-Strokes: GT550x2, GT750, GS1000
Location: Tulsa, Oklahoma

Re: T350 oil tank & inlet line repair

Post by Coyote »

I use plain old nylon zip ties. Cheap, neat and tidy. I use them on all non pressure lines including fuel.
I was born with nothing and still have most of it left.

.
1978 GS1000C
1976 GT550 ongoing money pit.
User avatar
jabcb
Moto GP
Posts: 4311
Joined: Mon Dec 13, 2010 4:32 pm
Country: USA
Suzuki 2-Strokes: 69 T350 thru 75 GT750
Location: southwestern Pennsylvania

Re: T350 oil tank & inlet line repair

Post by jabcb »

Problem solved.

Bought a used oil tank off of eBay. Used the yellow Tygon tubing & two of the stock clamps that Suzuki used at the oil tank.
Rebuilt the pump with new oil seals & o-rings.
Primed lines between pump & motor with red oil.

Have no bubbles & it didn't take much running for the red to turn to blue.
BAS (Bike Acquisition Syndrome) - too many bikes but have room for more

Suzuki:
GT750 2x75
GT550 72 & 75
GT380 72
T500 69 project & 73 project
T350 69 & 71
Honda 85 CB650SC & 86 CB700SC
09 Triumph Bonneville SE
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