Fuel Filler Cap Compatibility

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Digger
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Fuel Filler Cap Compatibility

Post by Digger »

Decided I'd replace the filler cap on the T500 as the chromework really lets it down, and re-chroming looks to be a bit of a challenge as a fair bit of dismantling would be necessary.

Just spotted this ad on Ebay - could any of you with experience of such matters comment on the compatibility with the T500M please?
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Re: Fuel Filler Cap Compatibility

Post by GT500Andy »

According to Alpha sports it’s correct for a T500M 1975 model. See site. I check parts on their site by selecting the part on the part number and under you can see if it’s available and the part number update. Take a look
http://www.alpha-sports.com/suzuki_parts.htm" onclick="window.open(this.href);return false;"
Andy :up:
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Re: Fuel Filler Cap Compatibility

Post by Digger »

Cheers Andy - much appreciated Image

I'll have a bid & see how we go :D

Holy crap - I've just seen what the last one went for Image
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Re: Fuel Filler Cap Compatibility

Post by Coyote »

Digger, the cap is easily disassembled for re chrome. Remove the cap and study it carefully. The main piece in the center is held in place by 3 prongs. The prongs are captured by the slight taper in the cap. Using a screwdriver, you simply pop that part out. That just leaves you with the latch mechanism. Just inside the shell you will find a slip ring on both sides. Remove those slip rings and the latch / lock pulls out from each side, leaving you with an empty shell. Pay attention to how the latch mechanism assembles as you remove it. After chroming, reverse assemble. Photos along the way always help jog your memory if the chromer takes too long.
I was born with nothing and still have most of it left.

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Digger
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Re: Fuel Filler Cap Compatibility

Post by Digger »

Thanks a million for that .... I'll strip it down & go the chroming route then. :up:

Always nice not to have to carry two different keys.

(Although I can't help thinking of the Haynes Manual interpretation when I read your re-assurances :lol: )
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Re: Fuel Filler Cap Compatibility

Post by oldjapanesebikes »

Perhaps this will help - its from an early Buffalo, but should be similar to what you have. The half clips Coyote mentions are marked as 5. Item 8 is the cap that I sent out to be re-chromed, and after it came back I just reassembled the rest. The seal on the stopper/retainer item 7 is still available from Suzuki. 8)

Image
Ian

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Re: Fuel Filler Cap Compatibility

Post by Digger »

I love you folks. Thanks Image
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Re: Fuel Filler Cap Compatibility

Post by johnakay »

Digger wrote:I love you folks. Thanks Image
does that include me Digger lad Image,after all it was ME who introduce you to this forum Image
If I wanted to make a life-long career out of
working with the mentally retarded I would
have opened a Harley Davidson Dealership
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Re: Fuel Filler Cap Compatibility

Post by Digger »

Aye, you especially, John Image :wink:
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Re: Fuel Filler Cap Compatibility

Post by johnakay »

Digger wrote:Aye, you especially, John Image :wink:
ah chuck your so sweet :wink: :lol: :lol:
If I wanted to make a life-long career out of
working with the mentally retarded I would
have opened a Harley Davidson Dealership
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Re: Fuel Filler Cap Compatibility

Post by rbond »

Is it just you two, or all Englishmen soooooo 'friendly'? :wth:
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Re: Fuel Filler Cap Compatibility

Post by Digger »

All Englishmen have a sense of humour, matey 8)

Only the sailors bat for the other side. :lol:
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Re: Fuel Filler Cap Compatibility

Post by johnakay »

rbond wrote:Is it just you two, or all Englishmen soooooo 'friendly'? :wth:
why do ya wanna join in Bondy lad :wink:
If I wanted to make a life-long career out of
working with the mentally retarded I would
have opened a Harley Davidson Dealership
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