T500 crank
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- Suzsmokeyallan
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T500 crank
The time is now fast approaching where i need to change out the seals and o-rings on my Titan crank before i can put it back into the soon to be restored main engine cases.
I am going to attempt to CHEAT a bit by pulling the middle of the crank apart only.
That means getting the middle bearing off by only separating the middle jounal shaft off the crank itself, leaving the two lower ends intact.
This should be interesting; ive seen a few separators people have made but i believe i can follow a slightly different road on this.
Anyone here who has done this before care to share some thoughts on the matter???
I am going to attempt to CHEAT a bit by pulling the middle of the crank apart only.
That means getting the middle bearing off by only separating the middle jounal shaft off the crank itself, leaving the two lower ends intact.
This should be interesting; ive seen a few separators people have made but i believe i can follow a slightly different road on this.
Anyone here who has done this before care to share some thoughts on the matter???
Two strokes, its just that simple.
69 Suz U70
69 Suz T500
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74 Suz TS250
74 Suz GTXVR project
75 Suz RE5
75 Suz GT750
76 Suz TS400
76 Suz GT750
81 Suz GSX1100
86 Suz RG500x2
88 Hon CR500
93 Hon CBR900RR
98 Suz GSF1200x3
15 Kaw Ninja H2
69 Suz U70
69 Suz T500
72 Suz GT750 cafe
74 Suz TS250
74 Suz GTXVR project
75 Suz RE5
75 Suz GT750
76 Suz TS400
76 Suz GT750
81 Suz GSX1100
86 Suz RG500x2
88 Hon CR500
93 Hon CBR900RR
98 Suz GSF1200x3
15 Kaw Ninja H2
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- Suzsmokeyallan
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I still have to make up the 'extractor press' which i have not done yet, other restoration things are getting in the way for now.
Basically its primary purpose is to separate the middle crank journal so i can get that bearing out.
Once its apart then i can change the seals and o-rings align it and press it back together in the regular press.
This refitting process will require some centre spacer collars which i also have to make up. These will be placed in the area around the inside of one flywheel journal on the pressure side so they stay straight when pressing from that end.
As for parts,,,over the past few years i have slowly been able to find all the parts i need for my 69 Titan restoration.
Most of them came from ebay while some really hard to find items came from a few board members who im very grateful to.
Luckily the mains and lower ends on my crank are really good so i dont need any rods or bearings, just swap out the seals and o-rings and we are good to go.
Basically its primary purpose is to separate the middle crank journal so i can get that bearing out.
Once its apart then i can change the seals and o-rings align it and press it back together in the regular press.
This refitting process will require some centre spacer collars which i also have to make up. These will be placed in the area around the inside of one flywheel journal on the pressure side so they stay straight when pressing from that end.
As for parts,,,over the past few years i have slowly been able to find all the parts i need for my 69 Titan restoration.
Most of them came from ebay while some really hard to find items came from a few board members who im very grateful to.
Luckily the mains and lower ends on my crank are really good so i dont need any rods or bearings, just swap out the seals and o-rings and we are good to go.
Two strokes, its just that simple.
69 Suz U70
69 Suz T500
72 Suz GT750 cafe
74 Suz TS250
74 Suz GTXVR project
75 Suz RE5
75 Suz GT750
76 Suz TS400
76 Suz GT750
81 Suz GSX1100
86 Suz RG500x2
88 Hon CR500
93 Hon CBR900RR
98 Suz GSF1200x3
15 Kaw Ninja H2
69 Suz U70
69 Suz T500
72 Suz GT750 cafe
74 Suz TS250
74 Suz GTXVR project
75 Suz RE5
75 Suz GT750
76 Suz TS400
76 Suz GT750
81 Suz GSX1100
86 Suz RG500x2
88 Hon CR500
93 Hon CBR900RR
98 Suz GSF1200x3
15 Kaw Ninja H2
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- On the main road
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- Suzuki 2-Strokes: T500, GT550 (electric conversion), Hayabusa
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- Suzsmokeyallan
- Moto GP
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- Joined: Fri Oct 24, 2008 9:11 am
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Its not challenging, i just need to get the parts made up to sort out the crank. Its more a case of making time to get the materials ready for the 'process'.
Besides the Cobra windowed pistons, the Titan ones are supposed to be the same as the GT ones. They are still available from Suzuki, although some of the oversizes have to be purchased as a set with the rings included.
You will also need a left and a right for the Titan.
Besides the Cobra windowed pistons, the Titan ones are supposed to be the same as the GT ones. They are still available from Suzuki, although some of the oversizes have to be purchased as a set with the rings included.
You will also need a left and a right for the Titan.
Two strokes, its just that simple.
69 Suz U70
69 Suz T500
72 Suz GT750 cafe
74 Suz TS250
74 Suz GTXVR project
75 Suz RE5
75 Suz GT750
76 Suz TS400
76 Suz GT750
81 Suz GSX1100
86 Suz RG500x2
88 Hon CR500
93 Hon CBR900RR
98 Suz GSF1200x3
15 Kaw Ninja H2
69 Suz U70
69 Suz T500
72 Suz GT750 cafe
74 Suz TS250
74 Suz GTXVR project
75 Suz RE5
75 Suz GT750
76 Suz TS400
76 Suz GT750
81 Suz GSX1100
86 Suz RG500x2
88 Hon CR500
93 Hon CBR900RR
98 Suz GSF1200x3
15 Kaw Ninja H2
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- On the main road
- Posts: 165
- Joined: Sun Aug 23, 2009 11:46 am
- Country: USA (former Canuck)
- Suzuki 2-Strokes: T500, GT550 (electric conversion), Hayabusa
- Location: Maine/Nova Scotia
- Suzsmokeyallan
- Moto GP
- Posts: 4326
- Joined: Fri Oct 24, 2008 9:11 am
- Location: Mostly Barbados, sometimes Florida and western Canada
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Nope im still bead blasting parts getting them allocated for paint so i can do a batch of colour at a time.
To add to this its the Titan cases im working on at present that are for that very same crank to fit into.
To add to this its the Titan cases im working on at present that are for that very same crank to fit into.
Two strokes, its just that simple.
69 Suz U70
69 Suz T500
72 Suz GT750 cafe
74 Suz TS250
74 Suz GTXVR project
75 Suz RE5
75 Suz GT750
76 Suz TS400
76 Suz GT750
81 Suz GSX1100
86 Suz RG500x2
88 Hon CR500
93 Hon CBR900RR
98 Suz GSF1200x3
15 Kaw Ninja H2
69 Suz U70
69 Suz T500
72 Suz GT750 cafe
74 Suz TS250
74 Suz GTXVR project
75 Suz RE5
75 Suz GT750
76 Suz TS400
76 Suz GT750
81 Suz GSX1100
86 Suz RG500x2
88 Hon CR500
93 Hon CBR900RR
98 Suz GSF1200x3
15 Kaw Ninja H2
- tz375
- Moto GP
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- Location: Illinois
The process was all set out in Muzza's excellent website.
http://www.ozebook.com/compendium/t500_files/crank.htm
It describes how the crank center was split and includes drawings
http://www.ozebook.com/compendium/t500_files/crank.htm
It describes how the crank center was split and includes drawings
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T500 Crank Seals
Who is the best source for crank seals