Suzuki 2 Strokes

Engine bolt and screw size and length first posted by John" Big Hole " Fry Hope this helps!
-John

All measurements are as follows.
(quantity)size x length
thread pitches are
M5=.75
M6=1.0
M8=1.25
M10=1.25

Clutch side cover
(3) M6x10 countersunk screws, clutch release guide
(9) M6x30
(1) M6x40
(3) M5x10 clutch cover

Waterpump cover
(Cool M6x25

Points side cover
(7) M6x25
(2) M6x35
(1) M6x40

Thermostat cover
(3) M6x35

Starter cover
(4) M5x10

Oil pump cover
(1) M5x15
(2) M5x45
(2) M5x15 faceplate

Oil pump
(3) M5x25

Alternator
(3) M5x125
(4) M5x20 cover

Sprocket cover
(2) M6x55
(1) M6x15

Gearshift cover
(1) M6x45
(1) M6x35
(1) M6x25

Engine case bolts by number
1 M10x130
2 M10x100
3 M10x100
4 M10x100
5 M10x100
6 M10x100
7 M10x100
8 M10x100
9 M8x50
10 M8x110
11 M8x50
12 M8x50
13 M8x110
14 M8x95
15 M8x95
16 M8x50
17 M8x60
18 M8x50
19 M8x40
20 M8x75
21 M8x85
22 M8x110
23 M6x110
24 M6x85
25 M6x35
26 M6x35
27 M6x35
28 M6x35
29 M6x35
30 M6x35
31 M6x95
32 M6x95
33 M6x110

Bearings and seals
kickstart shaft seal- 20x37x7
Points
Large inner bearing- SKF 16006
Small outer bearing- SKF 6302 2zjem
oil seal- 20x35x7 (7915)
Shifter shaft seal- 12x22x7 (4710)
Clutch seal- 25x34x7
Clutch hub bearing- 6003
Output shaft seal- 32x42x6
Waterpump
internal bearing- 6200
seal- 10x22x8 (562660)

Any chance of making this one a sticky again?

John

Can anyone confirm the following thread size and pitch:

Counter-shaft (clutch end)
Drive-shaft (sprocket end)

Has anyone, by any chance done something like this for the GT500 or T500??

Thanks!

Roger486 wrote:Has anyone, by any chance done something like this for the GT500 or T500??

Thanks!

On the T and GT500 fits the same nut and has the same part nr: Size dia. 22mm X 1.5

thanks for posting this - very helpful!

My Gt750 has ugly allenhead screws on all the covers. I bought a set of repro phillips head screws and want to change them over. When replacing do they have a) a spring washer, b) a flat washer or c) no washer with them? Ta

MikeH1A wrote:When replacing do they have a) a spring washer, b) a flat washer or c) no washer with them? Ta

No washer, and I use a T handled screw driver to snug them up.

Thanks Ian. Yeah, I think one of those T-handled ones might be a useful addition to the tool box. Too easy to ruin the heads with a basic phillips head I've found