T500 GT500 Crankcase bolt torquing sequence (attached image)

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Olafskii
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Posts: 39
Joined: Sun Dec 18, 2016 6:15 pm
Country: Canada
Suzuki 2-Strokes: 72 GT750, 74 GT750, 75 T500, 76T500, 09 DR650
Location: Northern British Columbia

T500 GT500 Crankcase bolt torquing sequence (attached image)

Post by Olafskii »

To all T500 / GT500 fettlers.

I've been frustrated by the poor bolt torqueing sequence diagram that's shown in the Suzuki engine service manual. It turns out that the numbers are actually cast into the upper and lower crankcase halves--similar to GT750's. So I created the attached little diagram. I laminated a workshop copy that I use whenever I'm buttoning up an old case. Attached.

I also created a list of the crankcase bolts for the T500 GT500 crankcase bolts. Attached.

Olaf
T500 GT500 crankcase bolts.pdf
bolt torquing sequence-T500 GT500 engine p1.pdf
bolt torquing sequence-T500 GT500 engine p2.pdf
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