Need new rectifier. Suggest replacement for this super old

All to do with wiring, charging or just trying to figure out whats gone wrong.

Moderators: oldjapanesebikes, H2RICK, diamondj, Suzsmokeyallan

Post Reply
MazerRackham
On the street
Posts: 34
Joined: Sun Aug 07, 2011 8:36 pm

Need new rectifier. Suggest replacement for this super old

Post by MazerRackham »

Code: Select all

Cannot find battery leads for the life of me. Pictures?

If you find this topic to be four year old business, just tell me. I'll look in the service manual or just try harder.
Nevermind. Just read the wiring diagram learned that the leads come out of the rectifier. New question. My rectifier is crap and I've known that I've been needing to buy a new one for a while now. To bring this bike into the modern era, what newfangled contraption would you guys suggest?

I was lurking on the forums and read this one guy cut some of the old crap out of the loop and was able to turn the spark from yellow and weak to a blue thing that would jump for the plug. I want that. lol

P.S. - I am a pro with a soldering iron, but I could experience with a voltmeter. I also want to keep the kickstarter for that vintage look, unless they are unreliable.

This is a 1972 T500J btw
User avatar
oldjapanesebikes
Moto GP
Posts: 3229
Joined: Sat Feb 07, 2009 12:43 am
Country: Canada
Suzuki 2-Strokes: GT750(Jx3,L,M,A,B),T500
Location: Ontario
Contact:

Re: Need new rectifier. Suggest replacement for this super o

Post by oldjapanesebikes »

You can build your own - and I'm sure someone will jump in the the 'how tos' - but for drop in modern replacements I've been very happy with stuff from Oregon Motorcycle Parts.

http://www.oregonmotorcycleparts.com/AboutOMP.html" onclick="window.open(this.href);return false;

8)
Ian

If at first you don't succeed, just get a bigger hammer !
MazerRackham
On the street
Posts: 34
Joined: Sun Aug 07, 2011 8:36 pm

Re: Need new rectifier. Suggest replacement for this super o

Post by MazerRackham »

oldjapanesebikes wrote:You can build your own - and I'm sure someone will jump in the the 'how tos' - but for drop in modern replacements I've been very happy with stuff from Oregon Motorcycle Parts.

http://www.oregonmotorcycleparts.com/AboutOMP.html" onclick="window.open(this.href);return false;" onclick="window.open(this.href);return false;" onclick="window.open(this.href);return false;

8)
Legit. Thanks brother. =]

Ah, wait. The product this guy is listing on his site is for the GTs' & triples'. It says nothing about the regular ole' Titan 500. Is there a big difference in wiring or can I drop one of these rectifiers right in?
User avatar
jabcb
Moto GP
Posts: 4241
Joined: Mon Dec 13, 2010 4:32 pm
Country: USA
Suzuki 2-Strokes: 69 T350 thru 75 GT750
Location: southwestern Pennsylvania

Re: Need new rectifier. Suggest replacement for this super o

Post by jabcb »

For the T500 you can use Oregon Motorcycle Parts rectifier/regulator VRRPM2:
http://www.oregonmotorcycleparts.com/VRRPM.html

I used a Tympanium rectifier/regulator on my T500. Its available for around $50 on eBay or via local bike shops.
Installs easily without modifying the frame. Just make sure to use a shorter bolt for one of the bolts attaching the battery box.

Here is a pic & modified wiring diagram for my setup:
viewtopic.php?f=2&t=4858&p=109480&hilit ... um#p109480
BAS (Bike Acquisition Syndrome) - too many bikes but have room for more

Suzuki:
GT750 2x75
GT550 72 & 75
GT380 72
T500 69 project & 73 project
T350 69 & 71
Honda 85 CB650SC & 86 CB700SC
09 Triumph Bonneville SE
rbond
Yeah Man, the Interstate
Posts: 686
Joined: Mon Nov 24, 2008 12:22 pm
Location: Alexandria, La.
Contact:

Re: Need new rectifier. Suggest replacement for this super o

Post by rbond »

I am using a rectifier from Radio Shack of all places. I think it was around $5.00. Been working now for three years...... :shock:
zk0ot
On the main road
Posts: 152
Joined: Mon Jul 16, 2012 11:19 am
Country: usa
Suzuki 2-Strokes: 1
Location: S.E. Wisconsin

Re: Need new rectifier. Suggest replacement for this super o

Post by zk0ot »

thank you for this thread. after i saw that rectifier on my 72 380... ive been having nightmares... scary looking...
zk0ot
On the main road
Posts: 152
Joined: Mon Jul 16, 2012 11:19 am
Country: usa
Suzuki 2-Strokes: 1
Location: S.E. Wisconsin

Re: Need new rectifier. Suggest replacement for this super o

Post by zk0ot »

anyone confirm what would be for my 72 380 from oregonmotorcycleparts? VR3-SGT regulator clear states gt triples
VRRPM2http://www.oregonmotorcycleparts.com/vregulators.html ( at the top of the page) says KH triples and others. am i looking at the right ones
User avatar
jabcb
Moto GP
Posts: 4241
Joined: Mon Dec 13, 2010 4:32 pm
Country: USA
Suzuki 2-Strokes: 69 T350 thru 75 GT750
Location: southwestern Pennsylvania

Re: Need new rectifier. Suggest replacement for this super o

Post by jabcb »

The rectifier for your GT380 would be R255-SGT: http://www.oregonmotorcycleparts.com/rectifiers3p.html

VR3-SGT is the voltage regulator for your GT380.
BAS (Bike Acquisition Syndrome) - too many bikes but have room for more

Suzuki:
GT750 2x75
GT550 72 & 75
GT380 72
T500 69 project & 73 project
T350 69 & 71
Honda 85 CB650SC & 86 CB700SC
09 Triumph Bonneville SE
zk0ot
On the main road
Posts: 152
Joined: Mon Jul 16, 2012 11:19 am
Country: usa
Suzuki 2-Strokes: 1
Location: S.E. Wisconsin

Re: Need new rectifier. Suggest replacement for this super o

Post by zk0ot »

ahhhh.... i mislead myself with above posts
Post Reply