GT550 fuel petcock

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joewillybob
Around the block
Posts: 57
Joined: Sat Jan 22, 2011 2:26 pm

GT550 fuel petcock

Post by joewillybob »

Having issues with the fuel not shutting off on my early modell GT550 . This is the petcock w/ 3 outlets. Seems like the O ring on the vacuum diaphram has perished. Cleaned up where the ring seats but fuel still dribbles out without any vacuum being applied. Has anyone had any luck replacing that o ring? Failing that, has anyone replaced the entire petcock with something from another bike/brand? What about a way of turning the petcock into a manually activated piece. What size is the o ring on the diaphram? What to use to divide one outlet into 3? Not worried about originality sine the bike is somewhat of a mongrel already. Thanks
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Coyote
Moto GP
Posts: 3404
Joined: Tue Oct 21, 2008 2:41 pm
Country: USA
Suzuki 2-Strokes: GT550x2, GT750, GS1000
Location: Tulsa, Oklahoma

Re: GT550 fuel petcock

Post by Coyote »

That o-ring is a bastard size, not likely to be found in your local hardware store.
HVCCycle has a rebuild kit for your early petcock The o-ring is included in the kit. Link below

http://www.hvccycle.net/early-model-suz ... epair-kit/" onclick="window.open(this.href);return false;" onclick="window.open(this.href);return false;" onclick="window.open(this.href);return false;

Another thing to do when rebuilding is carefully inspect the tapered seat where the o-ring seals off the fuel for any corrosion or pitting. If either is present, roughly shape a pencil eraser to the taper. Apply some compound to the eraser, insert and spin back and forth between the palms of you hands - polishing the seat. Rinse well as you don't want any compound in your motor.
I was born with nothing and still have most of it left.

.
1978 GS1000C
1976 GT550 ongoing money pit.
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