ts100 (1976) kick starter not engaging.

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jpl27
Still in the Driveway
Posts: 2
Joined: Sun Feb 28, 2016 4:42 am
Country: u.k
Suzuki 2-Strokes: ts125x,ts100

ts100 (1976) kick starter not engaging.

Post by jpl27 »

Hi, does anybody have any links or info to help me out with the kickstarter on this bike not engaging.
I have taken of the cover to inspect the shaft and cannot find anything broken or missing.Thanks in advance.
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smokin_blue
On the main road
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Joined: Fri Nov 01, 2013 8:30 pm
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Suzuki 2-Strokes: www.street-unique.com
Location: Minnesota
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Re: ts100 (1976) kick starter not engaging.

Post by smokin_blue »

take a look at the parts diagram on the kick start shaft. There is a drive pawl that engages in an internal gear to create the ratchet mechanism. Usually they get worn. I had a T500 that would hook and miss depending on where in rotation it was and how carefully you engaged it along with how hard you kicked. Does that sound like your symptoms?

take a look at this parts diagram. Item 4 26231-20000 PAWL, KICK STARTER

http://www.beelineyamaha.com/OEMpartfin ... Inc/TS100_(1976" onclick="window.open(this.href);return false;)/KICK_STARTER/091440004/56091440012

Usually they get rounded off and you can just replace the pawl but you will want to inspect the condition of the mating internal gear.
'07 Suzuki SV650
'90 GSX-R1100 streetfighter
LS650 powered custom framed café
'72 T500 with a Lyster frame
'69 T500-parts/project?
'83 GR650-project

Past bikes
'06 Triumph Sprint ST
'86 GSX-R750
'74 GT250/T350 custom
'79 GS750
'74 TS250
'81 TS100
jpl27
Still in the Driveway
Posts: 2
Joined: Sun Feb 28, 2016 4:42 am
Country: u.k
Suzuki 2-Strokes: ts125x,ts100

Re: ts100 (1976) kick starter not engaging.

Post by jpl27 »

Hi, the link does not work it says error.
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jabcb
Moto GP
Posts: 4311
Joined: Mon Dec 13, 2010 4:32 pm
Country: USA
Suzuki 2-Strokes: 69 T350 thru 75 GT750
Location: southwestern Pennsylvania

Re: ts100 (1976) kick starter not engaging.

Post by jabcb »

BAS (Bike Acquisition Syndrome) - too many bikes but have room for more

Suzuki:
GT750 2x75
GT550 72 & 75
GT380 72
T500 69 project & 73 project
T350 69 & 71
Honda 85 CB650SC & 86 CB700SC
09 Triumph Bonneville SE
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