GT 380 J strange engine sound

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isetta
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Suzuki 2-Strokes: '72 gt380j, '74 gt550,

Re: GT 380 J strange engine sound

Post by isetta »

Mike thanks. I did check that. Sound is definitely coming from the engine.
gt-keith
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Re: GT 380 J strange engine sound

Post by gt-keith »

Any chance of a video clip ? or a clue as to which area or side of the engine the noise is coming from.
isetta
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Re: GT 380 J strange engine sound

Post by isetta »

Ok I will upload a video clip later today.
isetta
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Re: GT 380 J strange engine sound

Post by isetta »

https://www.youtube.com/watch?v=0n29GjLcgFU" onclick="window.open(this.href);return false;

here are 3 clips on youtube.
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tz375
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Re: GT 380 J strange engine sound

Post by tz375 »

Sounds almost like a broken ring. What is compression like on each of the three cylinders?
isetta
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Re: GT 380 J strange engine sound

Post by isetta »

i dont have a compression tester. but ya it does not sound good.

Is there another way to test?
yeadon_m
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Re: GT 380 J strange engine sound

Post by yeadon_m »

Lubrication failure in the top end?? Afraid I would definitely be taking the top end off if it were mine - not a nice sound! Good luck with what's in there, Mike
sportston
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Re: GT 380 J strange engine sound

Post by sportston »

Yes it could be a broken ring but it sounds like a leak somewhere to me. In order of likelihood; Spark plug loose, head gasket leak, inlet rubber leak, barrel base gasket leak, exhaust leak, crank case leak.
1st thing to do, check the plugs are not leaking, then check for leaks elsewhere using a long piece of vaccuum tubing. Insert tubing into your ear then with other end place it in possible leak areas. Once you find the noise get louder then you have found the source of your leak.
Good luck
Ivan
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Re: GT 380 J strange engine sound

Post by Ivan »

When I first got my 380, it had a noise like that... it was the plastic points drive gear.... had a crack in it.


Ivan
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isetta
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Re: GT 380 J strange engine sound

Post by isetta »

Yes not a good sound. I will do a few more tests before pulling the head. Thanks for all the input everyone!

BTW...is it possible to pull the head off and service without having to pull the whole engine?
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Alan H
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Re: GT 380 J strange engine sound

Post by Alan H »

yes.
Think of how stupid the average person is, then realise that half of them are more stupid than that.
Craig380
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Re: GT 380 J strange engine sound

Post by Craig380 »

I'd echo Sportston: I'm fairly certain that the noise is a compression leak. Get a bright torch and look very carefully all around the cylinder head gasket join, you're looking for any signs of oily / dirty smears coming from the joins (you'll spot them easily if there are any).

If there are any traces, try retorquing the head nuts to spec (26 ft-lb) to see if that fixes it. If it doesn't, you'll need to lift the head to replace the gaskets.
1976 GT380 - wounded by me, and sold on
2006 SV650S - killed by a patch of diesel and a kerb in Feb 2019
2017 SV650 AL7 - naked and unashamed
isetta
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Re: GT 380 J strange engine sound

Post by isetta »

Ok thanks again will take your advice to practice this week and report back.
Cheers.
isetta
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Suzuki 2-Strokes: '72 gt380j, '74 gt550,

Re: GT 380 J strange engine sound

Post by isetta »

I have decided to take the top end off and replace the gaskets. I am having a hard time getting the middle four nuts off the front of the cylinder heads. Is there a trick to this? I certainly do not have to take the engine out??!! Any suggestions would be greatly appreciated.
Thanks,
Paul
Craig380
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Re: GT 380 J strange engine sound

Post by Craig380 »

If it's the cylinder head nuts, they're probably corroded with the spray from the front wheel. Get some releasing fluid (Plus-Gas or similar) and soak the nuts for a couple days.

Or do you mean the 4 front cylinder base nuts that hold the cylinders to the crankcase, and hide behind the frame tubes?

They are absolute bastards to remove - the only trick is to have a couple of different makes of 14mm ring spanner. Different makes have different offsets, so you can move the nut a few degrees with one spanner, then use the other to move it another few degrees, which will then enable you to get the first spanner back onto the nut, and so on.

Oh, and lots of profanities, obscenities and skinned knuckles :evil:
1976 GT380 - wounded by me, and sold on
2006 SV650S - killed by a patch of diesel and a kerb in Feb 2019
2017 SV650 AL7 - naked and unashamed
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