open sesme gt750

General discussion about Street two-stroke Suzuki motorcycles.

Moderators: oldjapanesebikes, H2RICK, diamondj, Suzsmokeyallan

Post Reply
two-stroke-brit
Novice racer
Posts: 947
Joined: Sun Aug 23, 2009 7:59 pm
Country: USA
Suzuki 2-Strokes: gt750
Location: HOUSTON USA

open sesme gt750

Post by two-stroke-brit »

finaly got the casses apart today but the crankshaft is reluctant to come outis there someting i am missing or is it just bloody tight. :(
i tried gentle tapping with a deadblow but no movment, :?
thanks .
mark
She will never be pretty but hoping she will be a fun ride.

1973 SUZUKI GT750K.=SOLD
yamaha speedtwinn 100 barn find =SOLD
1x 1973 kawasaki H1 (restored)
1x 1973 kawasaki H1 (basket case) =SOLD
1982 HONDA CB900F =SOLD
1982 YAMAHA RD350LC.
1985 RZ350N
User avatar
Suzukidave
Moto GP
Posts: 3980
Joined: Fri Oct 24, 2008 5:55 pm
Country: US
Suzuki 2-Strokes: GT750 x2 97 -1200 Bandit 86 GSXR1100
Location: Lancaster Pa.

Post by Suzukidave »

Mark , there shouldnt be any thing holding the crank in place . You may just need to get firm with it .. maybe flip the cases over a sheet of cardboard and give the crank ends a good rap , with the crank weight working for you maybe it will drop out
the older i get the faster i was
rngdng
AMA Superbike
Posts: 1769
Joined: Tue Oct 14, 2008 6:47 pm
Location: Blythewood, SC, USA

Post by rngdng »

Yeah, they can be pretty solidly stuck. Get a bigger hammer (plastic, or leather.....)



Lane
If you stroke it more than twice; you're playing with it.

Too many bikes, too much time, ENOUGH SPACE, FINALLY! Never enough money.........
two-stroke-brit
Novice racer
Posts: 947
Joined: Sun Aug 23, 2009 7:59 pm
Country: USA
Suzuki 2-Strokes: gt750
Location: HOUSTON USA

bigger hammer

Post by two-stroke-brit »

yep a bit more effort and out it came. :lol:

on a different note ,are the cylinder studs available because mine are badly corroded ,has anyone changed them out.
one came out cleanly when i undid them at the start. :)
but the others are in a bad state. :x

Image


Image

let me know what you think,
mark
She will never be pretty but hoping she will be a fun ride.

1973 SUZUKI GT750K.=SOLD
yamaha speedtwinn 100 barn find =SOLD
1x 1973 kawasaki H1 (restored)
1x 1973 kawasaki H1 (basket case) =SOLD
1982 HONDA CB900F =SOLD
1982 YAMAHA RD350LC.
1985 RZ350N
User avatar
water cooled
Yeah Man, the Interstate
Posts: 704
Joined: Thu Oct 23, 2008 3:23 pm
Country: USA
Suzuki 2-Strokes: 1974 Suzuki GT750
Location: Medina OH

Post by water cooled »

I removed and replaced all but one of mine and several required Helicoil inserts when all was said and done. Although it was not easy, it was well worth it in the end. I'll see if I can get a better pic without the gasket in place. I think replacement parts are still available.

Image
User avatar
tz375
Moto GP
Posts: 6213
Joined: Mon Nov 03, 2008 10:47 am
Location: Illinois

Post by tz375 »

Get a set of heavy duty studs from ARP the car stud people. I couldn't find them in their online catalog but they will sell you a set of ten plus 1 single the right length with the right thread. Stock is larger at one end that the other to keep them tight in the cases.

With stock studs, both ends are 10mm, but the bottom end is tighter that the top end.

Use a stud extractor plus WD40 and heat to get the old ones out.
two-stroke-brit
Novice racer
Posts: 947
Joined: Sun Aug 23, 2009 7:59 pm
Country: USA
Suzuki 2-Strokes: gt750
Location: HOUSTON USA

stuborn buggers

Post by two-stroke-brit »

stuborn buggers them studs, but thanks to my trusty blowtorch/pj blaster and stillsons with a cheater pipe the length of a telegraph pole and the the family cheer squad shouting "yes you can," like a demented obama rally. :lol:
they all gave up in the end. :D
now where did put those steroids :D
still waiting on the bearings to arrive from paul miller who was cheaper than bill bunne.

depending on the cost from summit for the arp bolts. :?

i was thinking of getting some h/t 10mm cap head bolts cutting the socket head of and threading them to suit at work providing i can get the right thread length of the shelf.
She will never be pretty but hoping she will be a fun ride.

1973 SUZUKI GT750K.=SOLD
yamaha speedtwinn 100 barn find =SOLD
1x 1973 kawasaki H1 (restored)
1x 1973 kawasaki H1 (basket case) =SOLD
1982 HONDA CB900F =SOLD
1982 YAMAHA RD350LC.
1985 RZ350N
Post Reply