Ignition connector box-wires not holding-GT185.

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joeloss1
On the street
Posts: 18
Joined: Tue Aug 18, 2020 9:57 am
Country: United Kingdom
Suzuki 2-Strokes: GT185-1973

Ignition connector box-wires not holding-GT185.

Post by joeloss1 »

Thanks for help to date....finally traced the intermittent cutting out to loose wire(s)-mainly orange one. Each connector has a tiny metal flap to secure in plastic connector so that it doesn't move when plugged to female end. Trouble is....they do. Just wondering best option.
1) I have re-connected each wire with a drop of araldite (orange wire securing flap broken off)....will this last ?
2). Cut wires both ends and fit an open connector(photo) and cover with plastic.
3). Buy a pattern ignition barrel + connector (about £25) ?

Any thoughts welcome. Have a good day.
John (Worthing,UK).
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jabcb
Moto GP
Posts: 4241
Joined: Mon Dec 13, 2010 4:32 pm
Country: USA
Suzuki 2-Strokes: 69 T350 thru 75 GT750
Location: southwestern Pennsylvania

Re: Ignition connector box-wires not holding-GT185.

Post by jabcb »

There are extraction tools for removing the wires from those connectors.
http://www.vintageconnections.com/Products/Tools

Use the extraction tools & you may be able to bend the tiny metal flaps out a bit so that the wires stay put as they should.
If not you can replace the entire connectors (also called terminals) with new ones. If you do that, I recommend upgrading to locking connectors.

Don’t know who sells these electrical products in the UK. Maybe another forum member can provide that info.


Get some extras so you can practice before working on your wiring.
BAS (Bike Acquisition Syndrome) - too many bikes but have room for more

Suzuki:
GT750 2x75
GT550 72 & 75
GT380 72
T500 69 project & 73 project
T350 69 & 71
Honda 85 CB650SC & 86 CB700SC
09 Triumph Bonneville SE
joeloss1
On the street
Posts: 18
Joined: Tue Aug 18, 2020 9:57 am
Country: United Kingdom
Suzuki 2-Strokes: GT185-1973

Re: Ignition connector box-wires not holding-GT185.

Post by joeloss1 »

Many thanks for that. The "flap" has broken off on orange wire so I guess fit two new box connectors.
Thanks for help. John.
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