Are clutch push rods hardened steel?
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- Expert racer
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Are clutch push rods hardened steel?
Does anyone on here know if the clutch push rods are hardened?
The one on my GT380 is corroded and I was wondering if it was possible to make a new one from stainless rod. However I was unsure if it would be too soft?
Would anyone know if it is hardened please?
The one on my GT380 is corroded and I was wondering if it was possible to make a new one from stainless rod. However I was unsure if it would be too soft?
Would anyone know if it is hardened please?
- jabcb
- Moto GP
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Re: Are clutch push rods hardened steel?
The GT380 has two clutch push rods. The one that is exposed to the elements & likely to rust is still available from Suzuki for ~$5.
BAS (Bike Acquisition Syndrome) - too many bikes but have room for more
Suzuki:
GT750 2x75
GT550 72 & 75
GT380 72
T500 69 project & 73 project
T350 69 & 71
Honda 85 CB650SC & 86 CB700SC
09 Triumph Bonneville SE
Suzuki:
GT750 2x75
GT550 72 & 75
GT380 72
T500 69 project & 73 project
T350 69 & 71
Honda 85 CB650SC & 86 CB700SC
09 Triumph Bonneville SE
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- Expert racer
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- Suzuki 2-Strokes: FZ50, GP100, RG125 Gamma, GT380, Bandit 1200S
Re: Are clutch push rods hardened steel?
Thank you. Yes I know that, but I have 6mm stainless rod and thought it might be a good upgrade.
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- Yeah Man, the Interstate
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Re: Are clutch push rods hardened steel?
that's what i use
touch wood, not had a problem yet with the stainless ones. don't forget a blob of grease on the ends though
cheers, dd.


cheers, dd.
GTS250 road registered. TS250 engine, Ramair frame.
GT250 big bang road registered. Both pistons fire the same time. USD forks.
GT285 road registered. Overbored - 58mm and TS125 +2 pistons fitted.
GT10 road registered. '65 T10 engine, GT250 frame.
GT250 big bang road registered. Both pistons fire the same time. USD forks.
GT285 road registered. Overbored - 58mm and TS125 +2 pistons fitted.
GT10 road registered. '65 T10 engine, GT250 frame.
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- Expert racer
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Re: Are clutch push rods hardened steel?
Cheers DD. I'll make one up tomorrow. Engine is now finally in the bike. Lots of work left to do, but close to getting it running for bench test purposes. Finally its starting to look like a motorcycle instead of skeleton. If only I didn't have loads of bodywork left to do!
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- Still in the Driveway
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Re: Are clutch push rods hardened steel?
Hi jabcb, I have a 1974 T500 and finally got the bent clutch pushrod out. The interesting thing, is its a two piece push rod of different lengths. One is 4 7/8 in. and the other is 5 1/2 in. All the books say its a single rod. Do you have any knowledge on two piece push rods?
- ConnerVT
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Re: Are clutch push rods hardened steel?
Mine has the two piece rod. But I'm insure if it came from my '71 or '73 engine.
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- Still in the Driveway
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Re: Are clutch push rods hardened steel?
Thanks. I ordered a new pushrod and its the same size as the longer 5 1/2 in inner one. The bent one is the left side outer one. I don't see that one even mentioned on all the other posts or on eBay. I think I can cut the old long rod down to the 4 7/8 in and make it work. Your idea of using a stainless steel rod made me think about other solutions, so thanks for the idea.
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Re: Are clutch push rods hardened steel?
How do you bend a clutch push rod?
- dorT500
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Re: Are clutch push rods hardened steel?
Never had it happen but I suppose a drive chain breaking at speed could do it.sportston wrote:How do you bend a clutch push rod?

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GONE.......WITH A PUFF OF SMOKE AND A BLUR OF SPOKE
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GONE.......WITH A PUFF OF SMOKE AND A BLUR OF SPOKE
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Re: Are clutch push rods hardened steel?
Yes. I guess that could happen. But I have thought of a more likely cause. Someone removed the clutch rod/chain housing, but not the rod, then dropped the engine whacking the protruding rod in the process?