Oil pump throttle shaft pops out
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- Around the block
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- Suzuki 2-Strokes: GT380 GT250 TS185 TS90 TC90 RV125
Oil pump throttle shaft pops out
The throttle shaft on my oil pump keeps popping out halfway. Is there a pin that keeps it in? Is it supposed to be pressed in? Thanks!
- oldjapanesebikes
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Re: Oil pump throttle shaft pops out
For a GT250 ? It shouldn't be able to come out - has someone had the pump apart ?
Ian
If at first you don't succeed, just get a bigger hammer !
If at first you don't succeed, just get a bigger hammer !
- jabcb
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- Country: USA
- Suzuki 2-Strokes: 69 T350 thru 75 GT750
- Location: southwestern Pennsylvania
Re: Oil pump throttle shaft pops out
A disassembled pump is shown in this topic:
viewtopic.php?f=2&t=8027&hilit=oil+pump
Look closely at the plate that is attached via 3 screws.
It has a little tab that prevents the throttle shaft problem you have.
If the pump is not properly assembled or there is something wrong with the tab (bent, too short, …) then you can have this issue.
The GT250 & T500 have similar oil pumps.
They use the same o-rings & seals. Bloop2 sells a seal kit:
viewtopic.php?f=23&t=8422
Also, as shown in the pic, the pump priming bolt has left hand thread.
viewtopic.php?f=2&t=8027&hilit=oil+pump
Look closely at the plate that is attached via 3 screws.
It has a little tab that prevents the throttle shaft problem you have.
If the pump is not properly assembled or there is something wrong with the tab (bent, too short, …) then you can have this issue.
The GT250 & T500 have similar oil pumps.
They use the same o-rings & seals. Bloop2 sells a seal kit:
viewtopic.php?f=23&t=8422
Also, as shown in the pic, the pump priming bolt has left hand thread.
BAS (Bike Acquisition Syndrome) - too many bikes but have room for more
Suzuki:
GT750 2x75
GT550 72 & 75
GT380 72
T500 69 project & 73 project
T350 69 & 71
Honda 85 CB650SC & 86 CB700SC
09 Triumph Bonneville SE
Suzuki:
GT750 2x75
GT550 72 & 75
GT380 72
T500 69 project & 73 project
T350 69 & 71
Honda 85 CB650SC & 86 CB700SC
09 Triumph Bonneville SE
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- Around the block
- Posts: 54
- Joined: Tue Jun 25, 2013 2:20 pm
- Country: USA
- Suzuki 2-Strokes: GT380 GT250 TS185 TS90 TC90 RV125
Re: Oil pump throttle shaft pops out
It turns out that the tab is broken off. Is there a place to get just the cap or do I have to replace the pump?
- jabcb
- Moto GP
- Posts: 4311
- Joined: Mon Dec 13, 2010 4:32 pm
- Country: USA
- Suzuki 2-Strokes: 69 T350 thru 75 GT750
- Location: southwestern Pennsylvania
Re: Oil pump throttle shaft pops out
Suzuki didn't sell repair parts. Back then the pump was fairly cheap & they expected people to get a new pump on the rare occasions the pump had problems.
A cap from a T250, T350 or T500 pump probably will work.
The oil flow rate for these other bikes is different, so you may be able use the cap but not the entire pump.
At east one member has mentioned turning the left-hand bolt the wrong way & needed to replace the pump.
So its likely that a forum member has a spare.
A used pump on eBay is another option.
A cap from a T250, T350 or T500 pump probably will work.
The oil flow rate for these other bikes is different, so you may be able use the cap but not the entire pump.
At east one member has mentioned turning the left-hand bolt the wrong way & needed to replace the pump.
So its likely that a forum member has a spare.
A used pump on eBay is another option.
BAS (Bike Acquisition Syndrome) - too many bikes but have room for more
Suzuki:
GT750 2x75
GT550 72 & 75
GT380 72
T500 69 project & 73 project
T350 69 & 71
Honda 85 CB650SC & 86 CB700SC
09 Triumph Bonneville SE
Suzuki:
GT750 2x75
GT550 72 & 75
GT380 72
T500 69 project & 73 project
T350 69 & 71
Honda 85 CB650SC & 86 CB700SC
09 Triumph Bonneville SE