Oil pump throttle shaft pops out

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smokingbanana90
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Suzuki 2-Strokes: GT380 GT250 TS185 TS90 TC90 RV125

Oil pump throttle shaft pops out

Post by smokingbanana90 »

The throttle shaft on my oil pump keeps popping out halfway. Is there a pin that keeps it in? Is it supposed to be pressed in? Thanks!
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oldjapanesebikes
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Re: Oil pump throttle shaft pops out

Post by oldjapanesebikes »

For a GT250 ? It shouldn't be able to come out - has someone had the pump apart ?
Ian

If at first you don't succeed, just get a bigger hammer !
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jabcb
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Re: Oil pump throttle shaft pops out

Post by jabcb »

A disassembled pump is shown in this topic:
viewtopic.php?f=2&t=8027&hilit=oil+pump

Look closely at the plate that is attached via 3 screws.
It has a little tab that prevents the throttle shaft problem you have.
If the pump is not properly assembled or there is something wrong with the tab (bent, too short, …) then you can have this issue.

The GT250 & T500 have similar oil pumps.
They use the same o-rings & seals. Bloop2 sells a seal kit:
viewtopic.php?f=23&t=8422

Also, as shown in the pic, the pump priming bolt has left hand thread.
BAS (Bike Acquisition Syndrome) - too many bikes but have room for more

Suzuki:
GT750 2x75
GT550 72 & 75
GT380 72
T500 69 project & 73 project
T350 69 & 71
Honda 85 CB650SC & 86 CB700SC
09 Triumph Bonneville SE
smokingbanana90
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Posts: 54
Joined: Tue Jun 25, 2013 2:20 pm
Country: USA
Suzuki 2-Strokes: GT380 GT250 TS185 TS90 TC90 RV125

Re: Oil pump throttle shaft pops out

Post by smokingbanana90 »

It turns out that the tab is broken off. Is there a place to get just the cap or do I have to replace the pump?
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jabcb
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Joined: Mon Dec 13, 2010 4:32 pm
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Suzuki 2-Strokes: 69 T350 thru 75 GT750
Location: southwestern Pennsylvania

Re: Oil pump throttle shaft pops out

Post by jabcb »

Suzuki didn't sell repair parts. Back then the pump was fairly cheap & they expected people to get a new pump on the rare occasions the pump had problems.

A cap from a T250, T350 or T500 pump probably will work.
The oil flow rate for these other bikes is different, so you may be able use the cap but not the entire pump.

At east one member has mentioned turning the left-hand bolt the wrong way & needed to replace the pump.
So its likely that a forum member has a spare.

A used pump on eBay is another option.
BAS (Bike Acquisition Syndrome) - too many bikes but have room for more

Suzuki:
GT750 2x75
GT550 72 & 75
GT380 72
T500 69 project & 73 project
T350 69 & 71
Honda 85 CB650SC & 86 CB700SC
09 Triumph Bonneville SE
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