T500 Connecting Rod

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diamondj
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Re: T500 Connecting Rod

Post by diamondj »

tz375 wrote:Does anyone have the dimensions of T500 and GT750 rods? I was under the impression that GT750 rod was 135mm ctr to ctr and 500 is 130mm. I measured a 750 rod the other day and it's 130mm, so maybe I have it back to front.
I think I have a loose T500 rod I can check when I get home tonight.

Regarding crank rebuilds - I've found three places that do the work:

1. Bill Bune
2016 7th Ave
Anoka, MN 55303
(763) 576-9924

2. Wisconsin Recreational Crankshaft
5049 E County Road B
South Range, WI 54874-8408
(715) 399-8868‎

3.Paul Miller's crank guy
don't have his contact info handy but I will try to dig it up if you want it.

Jim
argo1974
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Re: T500 Connecting Rod

Post by argo1974 »

tz375 wrote:Does anyone have the dimensions of T500 and GT750 rods? I was under the impression that GT750 rod was 135mm ctr to ctr and 500 is 130mm. I measured a 750 rod the other day and it's 130mm, so maybe I have it back to front.
T500 rod is 136mm center to center, 22mm wide on top and bottom, 23mm head diameter, 30mm foot diameter.
1x T500 Cobra (1968)
4x T500K (1973)
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tz375
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Re: T500 Connecting Rod

Post by tz375 »

Thanks you. Those dimensions are not what I expected.

The GT750 rod I have here has small end 23mm diameter, 22mm wide with 18mm piston pin. Big end is 30mm diameter and 21.03mm wide, with a 24mm pin diameter. Ctr to ctr appears to be 129.9mm or notionally 130. I have a drawing here where a crank builder measure the 750 rod at 135mm ctr to ctr :shock: .

Jim, could you please confirm those 500 dimensions. Thx.
diamondj
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Re: T500 Connecting Rod

Post by diamondj »

I'm getting roughly 135mm center to center on a non-digital vernier for the T500 rod with the little end ID of 23mm and the big end ID of 30mm. Both ends are 22mm wide. To be completely accurate on this I should trace it out on graph paper and get the exact centers. I can say for certain a T500 rod is closer to 135 than 130!

I seem to recall the GT750 big end design being better and that's why racers prefer the 750 rod. Then they would trim the base of the cylinders and they could experiment further with port timing.

Zook-e, Muzza, or Pete could all probably set the record straight on this in a single email.....

Jim
Zunspec4
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Suzuki 2-Strokes: T500R, SV1000S, TS125, Seeley T500
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Re: T500 Connecting Rod

Post by Zunspec4 »

My 500 race engine has 750 rods fitted. As far as I know the barrels have 3mm removed from the bottom and 2mm removed from the top. It has a pair of centre plug heads and I will have to play with the gaskets to achieve a 1mm squish clearance using Wiesco pistons.

Cheers Geoff
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Re: T500 Connecting Rod

Post by Vintageman »

I found one NOS rod I hope and awaiting response.

Would like two, but should be happy/OK with that.

I am confused:
Zunspec4 wrote:You can use the GT750 crank-pin and big end bearing with T500 rods.
oldjapanesebikes wrote:. I'm pretty sure that the GT750 con rod big end bearing is only for the GT750 con rod.
Is the Gt750 Big end bearing shorter or longer less or more needles thanT500? Another person told me they did this change too, but not many miles on it yet

diamondj wrote:I think I have a loose T500 rod I can check when I get home tonight.
.
Let me know if you do have a good one. I think i'll change just the one for now, but they may find the other big end bad. Doubt it, but never know until it is off.
Current registered, inspected, and running well 2 stroke motorcycles
74 GT250 (T350 upgrade),
76 GT250 (T350 upgrade),
71 T350,
70 T350,
74 GT380,
75 T500,
73 GT550,
75 GT750,
72 Yamaha DS7 (R5 upgrade),
77 Yamaha RD400 (Daytona Cyls),
73 Kawasaki H1 500
Zunspec4
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Re: T500 Connecting Rod

Post by Zunspec4 »

Hi vintageman,

Hmm, you got me thinking now. When my T500 crank was re-built it had new crank-pins and bearings fitted. I assumed that these were both GT750 type, maybe they were 750 crank-pins with T500 bearings. Darn, where are the real experts when you need them :D . When I speak to Pete Odell next time I'll ask him about it.

Cheers Geoff
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Re: T500 Connecting Rod

Post by Vintageman »

Zunspec4,

I"ll hold off buying any bearings until I hear from you. They are pricey

I did buy a new NOS rod so I think I am good to go.

I may have found one more NOS rod, the person is checking to make sure it is a T500 not GT750,

Can you ask Pete if he sells just the rods (if it works with NOS bearings) or kit only and how much.

I am curious and reluctant to get another T500 in the future otherwise.

The Crank pin # is the same for both the T500 and GT750 if you check suzuki parts online. So no worries there.

The question is the big end bearing.

I aslo recently just found someone else who is sure he purchased the GT750 bearing for his 72 T500. Just has not driven much yet nor did he compare them for had someone else do the work.

Not sure who told him he could. I'll ask too
Current registered, inspected, and running well 2 stroke motorcycles
74 GT250 (T350 upgrade),
76 GT250 (T350 upgrade),
71 T350,
70 T350,
74 GT380,
75 T500,
73 GT550,
75 GT750,
72 Yamaha DS7 (R5 upgrade),
77 Yamaha RD400 (Daytona Cyls),
73 Kawasaki H1 500
Zunspec4
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Re: T500 Connecting Rod

Post by Zunspec4 »

Hi vintageman,

I'll check it out with Pete tomorrow and get back to you.

Cheers Geoff
Vintageman
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Re: T500 Connecting Rod

Post by Vintageman »

I found second NOS rod.

I called CrankMaster and said he uses GT750s bearing in T500s

He also said I would be surprised How many guys end up running with needle bearing pits, for can't find rods.
Current registered, inspected, and running well 2 stroke motorcycles
74 GT250 (T350 upgrade),
76 GT250 (T350 upgrade),
71 T350,
70 T350,
74 GT380,
75 T500,
73 GT550,
75 GT750,
72 Yamaha DS7 (R5 upgrade),
77 Yamaha RD400 (Daytona Cyls),
73 Kawasaki H1 500
rbond
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Re: T500 Connecting Rod

Post by rbond »

From what I understand, GT750 big end bearings are the same size as T/GT500 loose bearings. You are supposed to press apart the cranks, use GT750 bearing spacers and caged bearings in place of the 500 items. That is what I plan to do when I send the crank in for new seals and 'o' rings.
Vintageman
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Re: T500 Connecting Rod

Post by Vintageman »

Bearing spacer? Do you mean thrust washers?

I see the T500s thrust washers are NA. But GT750 are. Not sure if GT750 will work on T500.

Anyone know
Current registered, inspected, and running well 2 stroke motorcycles
74 GT250 (T350 upgrade),
76 GT250 (T350 upgrade),
71 T350,
70 T350,
74 GT380,
75 T500,
73 GT550,
75 GT750,
72 Yamaha DS7 (R5 upgrade),
77 Yamaha RD400 (Daytona Cyls),
73 Kawasaki H1 500
irish1
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Suzuki 2-Strokes: t20 ts250 t500

Re: T500 Connecting Rod

Post by irish1 »

Kawasaki 650js 89-90 rod kit might work. The center to center is shorter 133mm but that could be removed of the bottom of the cylinder and the kit on ebay is only $89.98 and that includes upper and lower bearings, crank pin and thrust washers.
Bloop2
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Country: Ontario, Canada
Suzuki 2-Strokes: B100P,T200, 68,70,74 T500,GS650G DL1000

Re: T500 Connecting Rod

Post by Bloop2 »

Currently a complete con rod kit including bearing, thrust washers and pin for sale on Ebay:

http://www.ebay.ca/itm/Suzuki-T500-nos- ... 2ec783d855" onclick="window.open(this.href);return false;" onclick="window.open(this.href);return false;
68 B100P x2
68 T500 Cobra x3
69 T500
70 T500 x2
74 T500
76 GT500
76 GT185 x2
81 GS650G x2
04 DL1000
Vintageman
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Re: T500 Connecting Rod

Post by Vintageman »

Bloop2,

When I was looking I called Paul Miller and he did not have one.... Now he does

Zunspec4

Did Pete ever tell you if he had rod kits for sale and how much?
Current registered, inspected, and running well 2 stroke motorcycles
74 GT250 (T350 upgrade),
76 GT250 (T350 upgrade),
71 T350,
70 T350,
74 GT380,
75 T500,
73 GT550,
75 GT750,
72 Yamaha DS7 (R5 upgrade),
77 Yamaha RD400 (Daytona Cyls),
73 Kawasaki H1 500
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