Reassembling after rebuild - any tips?

Need some help? Put your question up here. Many years of experience on the board to help you get up and running.

Moderators: oldjapanesebikes, H2RICK, diamondj, Suzsmokeyallan

Post Reply
panama
On the street
Posts: 22
Joined: Fri Sep 06, 2013 5:01 am
Country: Australia
Suzuki 2-Strokes: 1975 GT185

Reassembling after rebuild - any tips?

Post by panama »

Hey all,
I have been rebuilding my GT185 over the past few months. I have a fresh crank, all new seals etc. I have never rebuilt an engine before so I was looking for any tips on reassembly. I have been lubing all oil seals on the outside with oil. Is there any thing else I should be paying attention to during reassembly?

Thanks,
Jarrad
User avatar
Cliff
To the on ramp
Posts: 476
Joined: Sun Dec 14, 2008 9:34 am
Country: Canada
Suzuki 2-Strokes: Original owner GT550L
Location: Whitby, Ontario

Re: Reassembling after rebuild - any tips?

Post by Cliff »

Before you put any sealant on anything, assemble the bottom end and transmission. Make sure EVERYTHING works, shifts, turns, doesn't tighten up, the kick start works, etc. etc. etc.!!! Make sure everything is in place, all the little locks, pins, clips and see how everything fits together! You might have to do it a couple of times before you can seal the cases!!
Cliff!
User avatar
Fritz500
To the on ramp
Posts: 495
Joined: Sat Jan 22, 2011 11:12 pm
Country: Australia
Suzuki 2-Strokes: Suzuki TS90, TS250, T500 (4), GT750
Location: Perth, Western Australia

Re: Reassembling after rebuild - any tips?

Post by Fritz500 »

What Cliff said.

You won't regret checking everything a few times. Use diagrams in the workshop manual to make sure you have put all the washers and springs back in the right place.

I fluffed about for about an hour trying to get the trannie to shift until I realised I'd left a little bracket off the selector drum ratchet. Lucky I was testing before bolting up the cases.
73 GT750 Ducati - 20%
72 T500J - 95%
09 Yam XVS950A
81 Yam XV920 - cafe conversion - 90%

“Anyone who believes a perpetual motion machine is impossible has no imagination; anyone who thinks it is possible has no education.” Adam Peenum
Post Reply