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T350 Clutch spring - free length question

Posted: Tue Jan 22, 2013 6:44 am
by mike1161
Tried searching the forums, but couldn't find anything on this. Does anyone have any accurate info on the free length of the T350 clutch springs? I have the official Suzuki shop manual, and unbelievably, it doesn't call out a spec for the length on these. I also have a Haynes manual for T250 / T350, and it calls out the free length as being 47.5mm std, 45.5mm service limit for these springs. Now, the problem.... I measured all of mine at just about 37.0mm. So they are off by 10 mm?!?!? I find it hard to believe they've sacked that much.... or could they? Could there be a mistake in the Haynes manual? The bike wasn't running when I got it, so I don't know if the clutch was slipping or not. I see that MotoSport still has the OEM springs (and only $1.47 each, not too bad), so worst case I could just order new ones, I guess. Any help or info would be appreciated.

Re: T350 Clutch spring - free length question

Posted: Tue Jan 22, 2013 12:22 pm
by oldjapanesebikes
mike1161 wrote:Tried searching the forums, but couldn't find anything on this. Does anyone have any accurate info on the free length of the T350 clutch springs?
Based on the part number (09440-19004) that spring was also used on the GT380 clutch, and the free length for it is listed in the GT380 manual as being 38.4mm +/- 1.15mm with a service limit of -1.5mm, or 36.9mm. Looks like yours are right on the edge of needing to be replaced, but I suspect would work OK if the plates aren't overly worn.

Hope that helps ! 8)

Re: T350 Clutch spring - free length question

Posted: Tue Jan 22, 2013 2:11 pm
by mike1161
Excellent research & "connecting the dots" to realize that they're the same PN! That helps a lot. So I guess the Haynes manual is in error.
Thanks again!!!