GT380J piston ring installation

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jhood
On the street
Posts: 31
Joined: Tue Sep 22, 2009 7:59 pm
Location: Weiner, Arkansas

GT380J piston ring installation

Post by jhood »

I am working on restoring a 1972 GT380J and I am having issues with the pistion rings. I have cleaned the pistions and ring grooves very well. Upon installation, the bottom ring fits just fine, however the top ring is very tight and does not seem to want to completely compress together. Anyone have any ideas or insight for me? I know the top groove is slightly narrower than the bottom groove and all 6 of the rings measure about 1.46mm. Short of using a ring compressor I not sure if I'm missing something here. Any ideas would be greatly appreciated.

Thanks,
John
TLRam1
Road race school
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Joined: Tue Oct 14, 2008 11:15 pm
Location: Allen, Texas (Dallas)

Re: GT380J piston ring installation

Post by TLRam1 »

I may have ran into this, can't remember I would have to search for an old posts on here. At the moment I am too tied up.
Terry

Maybe poker's not your game, Ike. I know! Let's have a spelling contest~

74 Suzuki GT750 / 74 Suzuki T500 / 75 Suzuki GT380 / 97 & 01 Honda Magna / 03 Kawasaki KX250 / 01 Yamaha WR250F / 03 Yamaha TTR 125L
Craig380
Expert racer
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Joined: Mon Dec 01, 2008 2:52 am
Location: Manchester, UK

Re: GT380J piston ring installation

Post by Craig380 »

+1 on the above. Look for the small letter 'n' stamped on the ring near one of the ends ... that must face upward towards the piston crown.
1976 GT380 - wounded by me, and sold on
2006 SV650S - killed by a patch of diesel and a kerb in Feb 2019
2017 SV650 AL7 - naked and unashamed
jhood
On the street
Posts: 31
Joined: Tue Sep 22, 2009 7:59 pm
Location: Weiner, Arkansas

Re: GT380J piston ring installation

Post by jhood »

Thanks for the quick replies.

I am lining up the ring ends with the piston groove, both top and botton. The rings are installed with the letters 'RU' both in the up position and the grooves have been cleaned with emory cloth.

I guess I need to try a ring compressor still as I am only having a problem with the top ring.

Any more insight for me is appreciated. Thanks.
TLRam1
Road race school
Posts: 873
Joined: Tue Oct 14, 2008 11:15 pm
Location: Allen, Texas (Dallas)

Re: GT380J piston ring installation

Post by TLRam1 »

Yes, I had the same issue, I did not re-read the thread but I think there was a different number for the rings that worked, my memory is shot these days. I may have other rings at my house that may or may not work.

Read this thread and see if the answer is within, I can look through my info on the computer if need be.

viewtopic.php?f=9&t=343&hilit=+GT380" onclick="window.open(this.href);return false;
Terry

Maybe poker's not your game, Ike. I know! Let's have a spelling contest~

74 Suzuki GT750 / 74 Suzuki T500 / 75 Suzuki GT380 / 97 & 01 Honda Magna / 03 Kawasaki KX250 / 01 Yamaha WR250F / 03 Yamaha TTR 125L
jhood
On the street
Posts: 31
Joined: Tue Sep 22, 2009 7:59 pm
Location: Weiner, Arkansas

Re: GT380J piston ring installation

Post by jhood »

You have solved my problem. :D Thanks a bunch. Now I can press forward with my restoration.

Apparently the ring set for the '72 380J is different from the '73 and after models. I took the set that I had and tried all of them in the top groove and none of them worked. I found another set that I had and it worked just fine.

Thanks again.
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