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Sundial Moto Sports • View topic - Ignition connector box-wires not holding-GT185.
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PostPosted: Fri Oct 16, 2020 4:28 am 
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On the street

Joined: Tue Aug 18, 2020 9:57 am
Posts: 18
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Suzuki 2-Strokes:
Thanks for help to date....finally traced the intermittent cutting out to loose wire(s)-mainly orange one. Each connector has a tiny metal flap to secure in plastic connector so that it doesn't move when plugged to female end. Trouble is....they do. Just wondering best option.
1) I have re-connected each wire with a drop of araldite (orange wire securing flap broken off)....will this last ?
2). Cut wires both ends and fit an open connector(photo) and cover with plastic.
3). Buy a pattern ignition barrel + connector (about £25) ?

Any thoughts welcome. Have a good day.
John (Worthing,UK).


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PostPosted: Fri Oct 16, 2020 7:40 am 
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Moto GP
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Joined: Mon Dec 13, 2010 4:32 pm
Posts: 3670
Location: southwestern Pennsylvania
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Suzuki 2-Strokes:
There are extraction tools for removing the wires from those connectors.


Use the extraction tools & you may be able to bend the tiny metal flaps out a bit so that the wires stay put as they should.
If not you can replace the entire connectors (also called terminals) with new ones. If you do that, I recommend upgrading to locking connectors.

Don’t know who sells these electrical products in the UK. Maybe another forum member can provide that info.


Get some extras so you can practice before working on your wiring.

_________________
BAS (Bike Acquisition Syndrome) - too many bikes but have room for more

Suzuki:
GT750 2x75
GT550 72 project & 75
GT380 72
T500 69 project & 73 project
T350 69 & 71
Honda 85 CB650SC & 86 CB700SC
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PostPosted: Fri Oct 16, 2020 7:44 am 
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On the street

Joined: Tue Aug 18, 2020 9:57 am
Posts: 18
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Suzuki 2-Strokes:
Many thanks for that. The "flap" has broken off on orange wire so I guess fit two new box connectors.
Thanks for help. John.


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