
Stuck Choke Plungers
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Stuck Choke Plungers
I'm wondering if anyone has any clever tricks for getting a stuck choke plunger out of the carb. I've been out in the garage for a couple hours tonight working on my ZRT600 carbs with no luck. 2 of the 3 are froze in place and it's no wonder why I've been having a hard time starting it.
So far I sprayed the plunger hole full of liquid wrench, let that sit for about an hour, and even tried gently heating the carb body. Will let the liquid wrench soak overnight and try tomorrow. Again, just wondering if anyone has another idea that might work better.

No really... it's supposed to smoke.
1974 Suzuki Nomad 340
1975 Suzuki GT750 Waterbuffalo
1974 Suzuki Nomad 340
1975 Suzuki GT750 Waterbuffalo
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- To the on ramp
- Posts: 470
- Joined: Thu Feb 17, 2011 8:55 pm
- Country: USA
- Suzuki 2-Strokes: GT750
- Location: Grand Rapids, Michigan, USA
Re: Stuck Choke Plungers
Update, I found a good "How to" write-up on the mraxl site
Will give it a try when I get some time and post my progress (lets hope).
Will give it a try when I get some time and post my progress (lets hope).
Last edited by Madbuffalo on Thu Nov 24, 2011 7:03 am, edited 1 time in total.
No really... it's supposed to smoke.
1974 Suzuki Nomad 340
1975 Suzuki GT750 Waterbuffalo
1974 Suzuki Nomad 340
1975 Suzuki GT750 Waterbuffalo
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Re: Stuck Choke Plungers
I get a red flag from Norton when trying to access that site:
Malicious Web Site Blocked
You attempted to access:
http://3cyl.com/mraxl/TomsTips/stuck_plunger.htm" onclick="window.open(this.href);return false;
This is a known malicious web site. It is recommended that you do NOT visit this site. The detailed report explains the security risks on this site.
Suzuki: '18 V-Strom 1000, '75 GT380, '85 Madura 1200
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- To the on ramp
- Posts: 470
- Joined: Thu Feb 17, 2011 8:55 pm
- Country: USA
- Suzuki 2-Strokes: GT750
- Location: Grand Rapids, Michigan, USA
Re: Stuck Choke Plungers
Sorry bout that, It worked for me. After a lot of persistance I was able to free up the plunger. WD40 soaking over night then heat did the trick! Now just one left to do.
No really... it's supposed to smoke.
1974 Suzuki Nomad 340
1975 Suzuki GT750 Waterbuffalo
1974 Suzuki Nomad 340
1975 Suzuki GT750 Waterbuffalo