550 cylinder ridge

For those wanting to keep their bike the way the factory made them.

Moderators: oldjapanesebikes, H2RICK, diamondj, Suzsmokeyallan

Post Reply
kawonda750
Around the block
Posts: 71
Joined: Wed Nov 28, 2012 4:48 pm
Country: canada
Suzuki 2-Strokes: 74 gt550, 76 Kaw KH500, 2019 Kaw Z900RS
Location: penetang, ontario

550 cylinder ridge

Post by kawonda750 »

Hi 1974 GT550. The bike has been sitting for a number of years. 9400 miles. Is there supposed to be a slightly bigger diameter ridge in the top about 2mm in the cylinder bore? It doesn't seem like wear.
kawonda750
Around the block
Posts: 71
Joined: Wed Nov 28, 2012 4:48 pm
Country: canada
Suzuki 2-Strokes: 74 gt550, 76 Kaw KH500, 2019 Kaw Z900RS
Location: penetang, ontario

Re: 550 cylinder ridge

Post by kawonda750 »

I brought the cylinders to the machine shop yesterday. Turns out the ridge was wear and luckily, I didn't order the first oversize Wisecos because the bore was already 61.5. I ordered +1.0 from IMD in the UK. I am hoping these are good pistons but at least they have been in business for years . Lots of cleaning to do while I wait for the pistons but I think that this will be it for actual repairs. Famous last words, I know...

Interesting to note that postage from UK to Canada is cheaper than I can send a package to anywhere in Canada...
User avatar
Alan H
Moto GP
Posts: 3113
Joined: Thu Feb 16, 2012 11:50 am
Country: England
Suzuki 2-Strokes: 4 x GT550s - J, M, A, B.
Location: The Republic of South Yorkshire

Re: 550 cylinder ridge

Post by Alan H »

IMD did the rebore on my 550J a couple of years ago. It runs very well & I would have no hesitation using them again.
Think of how stupid the average person is, then realise that half of them are more stupid than that.
kawonda750
Around the block
Posts: 71
Joined: Wed Nov 28, 2012 4:48 pm
Country: canada
Suzuki 2-Strokes: 74 gt550, 76 Kaw KH500, 2019 Kaw Z900RS
Location: penetang, ontario

Re: 550 cylinder ridge

Post by kawonda750 »

Thank you Alan.

Now, I am looking at the crankshaft for a rebuild. The only complete seal and bearing kit I see is from Cruzin Image. Has anyone used these? I know that I try to avoid their pistons although some Kawasaki guys have used them with good results. They aeem to be the only one where I wouldn't have to go to ebay and source each individual seal and bearing. They also have a kit with rods included.

Has anyone any experience with these kits?
Thanks Dave
User avatar
Alan H
Moto GP
Posts: 3113
Joined: Thu Feb 16, 2012 11:50 am
Country: England
Suzuki 2-Strokes: 4 x GT550s - J, M, A, B.
Location: The Republic of South Yorkshire

Re: 550 cylinder ridge

Post by Alan H »

I have had several 550 cranks done (and a 750 one) by Barry Wilkes in Birmingham. He owns & runs Kettle Clinic forum & kettle clinic on facebook - in fact he has my 550B that I need to pick up after some work that's just been done.
His email is baz99w@netscape.net .
Mention my name as an introduction & what you need.
Think of how stupid the average person is, then realise that half of them are more stupid than that.
kawonda750
Around the block
Posts: 71
Joined: Wed Nov 28, 2012 4:48 pm
Country: canada
Suzuki 2-Strokes: 74 gt550, 76 Kaw KH500, 2019 Kaw Z900RS
Location: penetang, ontario

Re: 550 cylinder ridge

Post by kawonda750 »

Thank you Alan. I will do that.
kawonda750
Around the block
Posts: 71
Joined: Wed Nov 28, 2012 4:48 pm
Country: canada
Suzuki 2-Strokes: 74 gt550, 76 Kaw KH500, 2019 Kaw Z900RS
Location: penetang, ontario

Re: 550 cylinder ridge

Post by kawonda750 »

I have received my +1.0 IMD pistons. Don't want to seem a doubter but clearance is listed as only 0.0015 inches. Wossners for my Kawasaki triple is 0.003. Has anyone any experience with these pistons. Their clearance requirements seem a little on the tight side. Or, is it the superiority of the Suzuki engine?
Just curious.
Post Reply