GT500 Double Disc Fork Conversion

Getting your chassis to handle your blazingly fast Suzuki powerplant.

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CarbsandCylinders
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GT500 Double Disc Fork Conversion

Post by CarbsandCylinders »

Hello,

I am new to the form. I have a GT500 that I want to convert to double discs. Can I just put gt550 or gt750 fork sliders onto my existing fork tubes or do I need to use the entire fork tube assembly?

Glad to be on this forum, looks like there are a lot of knowledgeable people here.

Brian
titan performance
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Re: GT500 Double Disc Fork Conversion

Post by titan performance »

Glad you have posed that question, as I have just bought a pair of 750 lowers from Coyote, in the hope that 500 legs will fit right in. I suspect they will, but someone here will know for sure.
Keeping old 2 strokes alive !
titan performance
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Re: GT500 Double Disc Fork Conversion

Post by titan performance »

Thanks for the input Pedro......we heard, that CBR600 rotors line up with the Suzuki hubs, so we were going to experiment with a modern, readily available caliper for our next build. I can see the front wheel stopping, and the rest of the bike carrying on !
Keeping old 2 strokes alive !
CarbsandCylinders
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Re: GT500 Double Disc Fork Conversion

Post by CarbsandCylinders »

Thanks, Pedro. So you aren't saying that it will not work but that it might not or it might require some engineering.

Brian
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tz375
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Re: GT500 Double Disc Fork Conversion

Post by tz375 »

titan performance wrote:Thanks for the input Pedro......we heard, that CBR600 rotors line up with the Suzuki hubs, so we were going to experiment with a modern, readily available caliper for our next build. I can see the front wheel stopping, and the rest of the bike carrying on !
That's what I fitted to my 750. Saves a ton of weight
drøn
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Re: GT500 Double Disc Fork Conversion

Post by drøn »

tz375 wrote:
titan performance wrote:Thanks for the input Pedro......we heard, that CBR600 rotors line up with the Suzuki hubs, so we were going to experiment with a modern, readily available caliper for our next build. I can see the front wheel stopping, and the rest of the bike carrying on !
That's what I fitted to my 750. Saves a ton of weight
I take it theese bolt straight on to the hubs, but how do they allign to stock calipers?
What year/model cbr600 am I looking for?
Thanks
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tz375
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Re: GT500 Double Disc Fork Conversion

Post by tz375 »

F3 I think. The earlier (and Later) ones had much larger centers, so it's fairly obvious.
drøn
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Re: GT500 Double Disc Fork Conversion

Post by drøn »

tz375 wrote:F3 I think. The earlier (and Later) ones had much larger centers, so it's fairly obvious.
thanks. how about caliper alignment and outer diameter?
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tz375
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Re: GT500 Double Disc Fork Conversion

Post by tz375 »

OD is the same as stock +/-2mm 298mm IIRC.

Caliper spacing is pretty easy to work out. Bolt disks to wheel and fit wheel. Slide calipers over disks and apply brakes and hold lever on. Measure gap and design adapter to fit the gap and bolt spacing.
drøn
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Re: GT500 Double Disc Fork Conversion

Post by drøn »

tz375 wrote:OD is the same as stock +/-2mm 298mm IIRC.

Caliper spacing is pretty easy to work out. Bolt disks to wheel and fit wheel. Slide calipers over disks and apply brakes and hold lever on. Measure gap and design adapter to fit the gap and bolt spacing.
cool. Thanks a lot!
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