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Information and stories pertaining to racing Suzuki two-strokes. Past and Present.

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Admin
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Joined: Wed Dec 31, 1969 6:00 pm

Oh No

Post by Admin »

Ouch! :shock:
Admin
Supreme UFOB
Posts: 34711
Joined: Wed Dec 31, 1969 6:00 pm

Post by Admin »

Baby got hot, eh? :shock:
Admin
Supreme UFOB
Posts: 34711
Joined: Wed Dec 31, 1969 6:00 pm

Post by Admin »

You might be just a a bit lean, there. I had an H2 wristpin pull out of a piston once....not pretty.


Lane
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Post by Admin »

I found the piston pin, you can see it at a wierd angle along with the mangled con rod.

Image

I'll report more once I get the engine apart and ispect more damage, for sure the crank is done.
Admin
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Post by Admin »

Hey Ralph,

Ouch! Sorry to hear it (particularly since I want to blatently rip off your set-up & jetting)! I hope it's not a costly fix.

Jim
Admin
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That looks like an easy one.

Post by Admin »

Ralph,

That looks like an easy one. I think JB Weld will cover that hole in the piston, and that con rod is definitely within factory spec for straighness, so I wouldn't worry about it. You'll be back running in no time.

Kevin

P.S. Anyone who thinks I am even remotely serious needs their head examined. Ralph knows I'm joking, and I'm (and I think he is too) pretty stoked that he got so many years out of racing that engine before having to do a major rebuild.
Admin
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Post by Admin »

Bummer Ralph!! Good seeing you at Willow though....
Willie
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Post by Admin »

Yep, that's what my H2 rod looked like, too. It was wedged into the crank web so tightly that I couldn't move it with a sledge hammer.


Lane
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Post by Admin »

Final gory pics of carnage after engine disassembly.


Image


The piston pin was ripped out of piston pin bosses, and somewhere the con rod small end was severed from the rod.


Image


The resulting reciprocating saw toasted my cylinder wall with deep gouges.


Image

Note the scuffing from seizure, and nice groove cut in piston skirt from flailing con rod stub.

Image


I don't doubt that the piston seized, but I don't really think it was from lean mixture as the right cylinder looked fine.

Interestingly enough when I dissassembled the top end the left "seized" cylinder was completely devoid of any two-stroke oil residue, compared to normal residue present in right cylinder. Think I better check out the oil pump, lines and check valve.

So now the rebuild process begins; I've got a spare crank sent out for rebuild, and I'll send the left cylinder out for re-sleeving.

That's racing!!!
Admin
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Joined: Wed Dec 31, 1969 6:00 pm

Post by Admin »

That piston will surely make for a nice conversation piece. :shock:

Keep an eye out for what might've caused this mishap and let us know what you discover.
Admin
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Post by Admin »

Nasty looking stuff you have there, better you than me! :twisted:
Admin
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Post by Admin »

oops that does look bad.
Admin
Supreme UFOB
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Joined: Wed Dec 31, 1969 6:00 pm

Post by Admin »

Ralph.... Dude, don't do that anymore. It's hard on 'em
Admin
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It is but a flesh wound!

Post by Admin »

"It is but a flesh wound!"

"But you have a hole in your piston, a broken and bent connecting rod, and horrible gashes in your cylinder walls!"

"Alright, we'll call it a draw!"

Sorry for the bad Monty Python paraphrase.
Admin
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Joined: Wed Dec 31, 1969 6:00 pm

Racing Tires?

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Can anyone recommend a good place to pick up a set of Dunlop racing tires?
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