ts400 transmission
Posted: Mon Jun 30, 2014 1:20 pm
I recently finished my 1972 TS400 street tracker. It's a great bike, fast and fun to ride. But - even geared 17/40, it's really working hard to keep up with 60 mph traffic which is normal everywhere here in charlotte. Plus it gets terrible gas mileage! I'm curious - has anyone here ever tried fitting gearsets from a Suzuki street bike of similar vintage to make for a higher final drive ratio? Anybody know if the bigger street bikes used the same countershaft and mainshaft diameter/spline measurements?
When I put my tranny back together, I could not find a proper bearing for the LH side of the the shift drum, and it went back together a bit looser that I would have liked. It does not shift as nice as I think it should - it's easy to get a false neutral if you are not deliberate when you shift. Is the worn shift drum bearing the likely culprit here? Or maybe the indexing ball/spring is weak? Everything else was in excellent shape, the forks and cogs showed no wear at all. Thanks...
When I put my tranny back together, I could not find a proper bearing for the LH side of the the shift drum, and it went back together a bit looser that I would have liked. It does not shift as nice as I think it should - it's easy to get a false neutral if you are not deliberate when you shift. Is the worn shift drum bearing the likely culprit here? Or maybe the indexing ball/spring is weak? Everything else was in excellent shape, the forks and cogs showed no wear at all. Thanks...