GT250 Cafe - Build Experiment

Retro, Wild, Cafe, etc. The stuff only your imagination can come up with.

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Tom Garcia
To the on ramp
Posts: 334
Joined: Sat Jan 10, 2009 2:58 pm
Country: USofA
Suzuki 2-Strokes: GT250 x 2, GS1100E
Location: Parma, Ohio

Re: GT250 Cafe - Build Experiment

Post by Tom Garcia »

Thanks! The seal is installed and the cover is on "permanently"... Trying to set up someone to mill the welded heads and shave a couple mm of the clutch hub boss so I have enough threads on the input shaft for the bend-over washer and the nut... Also received the two stainless 135 degree mandrel bends (2.25" OD) for the headpipes. These will need a pie section cut out of the inner radius, reforming, and welding to create the correct taper. Tom
83 GS1100, 74 H2, 76 GT250 Cafe, and 72 GT250
Tom Garcia
To the on ramp
Posts: 334
Joined: Sat Jan 10, 2009 2:58 pm
Country: USofA
Suzuki 2-Strokes: GT250 x 2, GS1100E
Location: Parma, Ohio

Re: GT250 Cafe - Build Experiment

Post by Tom Garcia »

I'm getting ready to order a pair of powerbands but I don't know which color. Anyone have any experience on when they kick in or how broad they are??? My choices are red, blue, and green...
83 GS1100, 74 H2, 76 GT250 Cafe, and 72 GT250
titan performance
Expert racer
Posts: 1306
Joined: Wed Oct 13, 2010 2:55 pm
Country: England
Suzuki 2-Strokes: TS100, T200, GT250, T500, GT500, GT550, GT750, GS750
Location: Southeast England
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Re: GT250 Cafe - Build Experiment

Post by titan performance »

I fitted some nice red power bands to my T500, but I think one of them has snapped !

Those headers are huge for a 250 aren't they at 2,25".?
Keeping old 2 strokes alive !
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Suzukidave
Moto GP
Posts: 3980
Joined: Fri Oct 24, 2008 5:55 pm
Country: US
Suzuki 2-Strokes: GT750 x2 97 -1200 Bandit 86 GSXR1100
Location: Lancaster Pa.

Re: GT250 Cafe - Build Experiment

Post by Suzukidave »

You have to be careful , the red power bands really get noticed by the Police :shock:
the older i get the faster i was
Tom Garcia
To the on ramp
Posts: 334
Joined: Sat Jan 10, 2009 2:58 pm
Country: USofA
Suzuki 2-Strokes: GT250 x 2, GS1100E
Location: Parma, Ohio

Re: GT250 Cafe - Build Experiment

Post by Tom Garcia »

titan performance wrote:I fitted some nice red power bands to my T500, but I think one of them has snapped !

Those headers are huge for a 250 aren't they at 2,25".?
I needed to get an ID that was larger than the ID of the head pipe where it meets the first divergent cone. I'm taking a tapered section out of the inside of the bend radius and will then TIG them back up. That should create the tapered head pipe....
83 GS1100, 74 H2, 76 GT250 Cafe, and 72 GT250
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