1973 GT250 cafe build
Moderators: oldjapanesebikes, H2RICK, Suzsmokeyallan
- jabcb
- Moto GP
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- Joined: Mon Dec 13, 2010 4:32 pm
- Country: USA
- Suzuki 2-Strokes: 69 T350 thru 75 GT750
- Location: southwestern Pennsylvania
Re: 1973 GT250 cafe build
Test fit of right-side T500 rearset with trial adapter bracket made out of paper.
Not quite as clean looking as left side — gap between bracket & adapter is filled by a nut + ~ 2 washers.
Not quite as clean looking as left side — gap between bracket & adapter is filled by a nut + ~ 2 washers.
BAS (Bike Acquisition Syndrome) - too many bikes but have room for more
Suzuki:
GT750 2x75
GT550 72 & 75
GT380 72
T500 69 project & 73 project
T350 69 & 71
Honda 85 CB650SC & 86 CB700SC
09 Triumph Bonneville SE
Suzuki:
GT750 2x75
GT550 72 & 75
GT380 72
T500 69 project & 73 project
T350 69 & 71
Honda 85 CB650SC & 86 CB700SC
09 Triumph Bonneville SE
- garry55
- Yeah Man, the Interstate
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- Suzuki 2-Strokes: GT750 hybrids (x2) RGV500
Re: 1973 GT250 cafe build
can't you cut the threaded boss (r/h side of picture) off the frame and re-attach it where the footrest r/h bolt sits?
Garry
I'm addicted to brake fluid, but I know I can stop anytime.
I'm addicted to brake fluid, but I know I can stop anytime.
- jabcb
- Moto GP
- Posts: 4241
- Joined: Mon Dec 13, 2010 4:32 pm
- Country: USA
- Suzuki 2-Strokes: 69 T350 thru 75 GT750
- Location: southwestern Pennsylvania
Re: 1973 GT250 cafe build
The left rearset attachment point is the stock mount for the muffler & passenger foot peg.
The right rearset attachment point is one of the 2 stock mounts for the driver foot peg.
We thought about the different options.
Went with a no-weld solution that allows us to reinstall the stock driver foot pegs.
But, thanks for your suggestion.
Next step is to look at how the Higgspeed exhaust will affect this solution.
Then the drawings are off to the water-jet-cutter shop.
The right rearset attachment point is one of the 2 stock mounts for the driver foot peg.
We thought about the different options.
Went with a no-weld solution that allows us to reinstall the stock driver foot pegs.
But, thanks for your suggestion.
Next step is to look at how the Higgspeed exhaust will affect this solution.
Then the drawings are off to the water-jet-cutter shop.
BAS (Bike Acquisition Syndrome) - too many bikes but have room for more
Suzuki:
GT750 2x75
GT550 72 & 75
GT380 72
T500 69 project & 73 project
T350 69 & 71
Honda 85 CB650SC & 86 CB700SC
09 Triumph Bonneville SE
Suzuki:
GT750 2x75
GT550 72 & 75
GT380 72
T500 69 project & 73 project
T350 69 & 71
Honda 85 CB650SC & 86 CB700SC
09 Triumph Bonneville SE
- tz375
- Moto GP
- Posts: 6204
- Joined: Mon Nov 03, 2008 10:47 am
- Location: Illinois
Re: 1973 GT250 cafe build
Is it possible to insert a threaded insert into that frame tube to match the new peg bracket that won't interfere with going back to stock should you so choose?
I had a similar issue with the Dunstall because I needed to fit rearsets with no modifications to the stock frame. Quite a challenge.
I had a similar issue with the Dunstall because I needed to fit rearsets with no modifications to the stock frame. Quite a challenge.
- jabcb
- Moto GP
- Posts: 4241
- Joined: Mon Dec 13, 2010 4:32 pm
- Country: USA
- Suzuki 2-Strokes: 69 T350 thru 75 GT750
- Location: southwestern Pennsylvania
Re: 1973 GT250 cafe build
Am not sure what you are referring to.
The 2 frame locations that I’m using are already threaded.
The 2 frame locations that I’m using are already threaded.
BAS (Bike Acquisition Syndrome) - too many bikes but have room for more
Suzuki:
GT750 2x75
GT550 72 & 75
GT380 72
T500 69 project & 73 project
T350 69 & 71
Honda 85 CB650SC & 86 CB700SC
09 Triumph Bonneville SE
Suzuki:
GT750 2x75
GT550 72 & 75
GT380 72
T500 69 project & 73 project
T350 69 & 71
Honda 85 CB650SC & 86 CB700SC
09 Triumph Bonneville SE
- jabcb
- Moto GP
- Posts: 4241
- Joined: Mon Dec 13, 2010 4:32 pm
- Country: USA
- Suzuki 2-Strokes: 69 T350 thru 75 GT750
- Location: southwestern Pennsylvania
Re: 1973 GT250 cafe build
Now waiting with end in sight.
Parts are at painter & powder coater.
Will make a custom wiring harness.
Any suggestions on where to get wires with the stock colors?
Parts are at painter & powder coater.
Will make a custom wiring harness.
Any suggestions on where to get wires with the stock colors?
BAS (Bike Acquisition Syndrome) - too many bikes but have room for more
Suzuki:
GT750 2x75
GT550 72 & 75
GT380 72
T500 69 project & 73 project
T350 69 & 71
Honda 85 CB650SC & 86 CB700SC
09 Triumph Bonneville SE
Suzuki:
GT750 2x75
GT550 72 & 75
GT380 72
T500 69 project & 73 project
T350 69 & 71
Honda 85 CB650SC & 86 CB700SC
09 Triumph Bonneville SE
-
- Expert racer
- Posts: 1306
- Joined: Wed Oct 13, 2010 2:55 pm
- Country: England
- Suzuki 2-Strokes: TS100, T200, GT250, T500, GT500, GT550, GT750, GS750
- Location: Southeast England
- Contact:
Re: 1973 GT250 cafe build
Could you get the water jet cutter to make a new mounting plate with a big enough hole in it to go over the front lug? One bolt would hold it in place then. Your brake cable stop on the frame looks way out of line with the puller hole on the lever?
Keeping old 2 strokes alive !
- jabcb
- Moto GP
- Posts: 4241
- Joined: Mon Dec 13, 2010 4:32 pm
- Country: USA
- Suzuki 2-Strokes: 69 T350 thru 75 GT750
- Location: southwestern Pennsylvania
Re: 1973 GT250 cafe build
Interesting idea - hadn’t thought of that.
My final adapter drawings are at the water jet cutter shop. Now just need to order wire + some little odds & ends parts.
We’ve talked about going with a single piece design at some point down the road. Will keep your suggestion in mind.
This is my first foray into CAD software + digital machining.
Was pleasantly surprised at how easy it is.
Have two other items I’m working on: a bracket for a CL450 exhaust, and an underseat bracket to hold the battery + taillight on the GT250 cafe.
My final adapter drawings are at the water jet cutter shop. Now just need to order wire + some little odds & ends parts.
We’ve talked about going with a single piece design at some point down the road. Will keep your suggestion in mind.
This is my first foray into CAD software + digital machining.
Was pleasantly surprised at how easy it is.
Have two other items I’m working on: a bracket for a CL450 exhaust, and an underseat bracket to hold the battery + taillight on the GT250 cafe.
BAS (Bike Acquisition Syndrome) - too many bikes but have room for more
Suzuki:
GT750 2x75
GT550 72 & 75
GT380 72
T500 69 project & 73 project
T350 69 & 71
Honda 85 CB650SC & 86 CB700SC
09 Triumph Bonneville SE
Suzuki:
GT750 2x75
GT550 72 & 75
GT380 72
T500 69 project & 73 project
T350 69 & 71
Honda 85 CB650SC & 86 CB700SC
09 Triumph Bonneville SE
- jabcb
- Moto GP
- Posts: 4241
- Joined: Mon Dec 13, 2010 4:32 pm
- Country: USA
- Suzuki 2-Strokes: 69 T350 thru 75 GT750
- Location: southwestern Pennsylvania
Re: 1973 GT250 cafe build
The water-jet-cut adapters turned out nicely:
Parts are back from the painter & are looking good.
Powder coater should be done this week.
This is our first build & we are on pins an needles.
Parts are back from the painter & are looking good.
Powder coater should be done this week.
This is our first build & we are on pins an needles.
BAS (Bike Acquisition Syndrome) - too many bikes but have room for more
Suzuki:
GT750 2x75
GT550 72 & 75
GT380 72
T500 69 project & 73 project
T350 69 & 71
Honda 85 CB650SC & 86 CB700SC
09 Triumph Bonneville SE
Suzuki:
GT750 2x75
GT550 72 & 75
GT380 72
T500 69 project & 73 project
T350 69 & 71
Honda 85 CB650SC & 86 CB700SC
09 Triumph Bonneville SE
- jabcb
- Moto GP
- Posts: 4241
- Joined: Mon Dec 13, 2010 4:32 pm
- Country: USA
- Suzuki 2-Strokes: 69 T350 thru 75 GT750
- Location: southwestern Pennsylvania
Re: 1973 GT250 cafe build
Parts back from powder coater & looking spiffy.
Found really useful instructions for spoke wheel lacing on the GS forum:
http://www.thegsresources.com/_forum/sh ... sxs+spokes
And the results with NOS spokes:
Found really useful instructions for spoke wheel lacing on the GS forum:
http://www.thegsresources.com/_forum/sh ... sxs+spokes
And the results with NOS spokes:
BAS (Bike Acquisition Syndrome) - too many bikes but have room for more
Suzuki:
GT750 2x75
GT550 72 & 75
GT380 72
T500 69 project & 73 project
T350 69 & 71
Honda 85 CB650SC & 86 CB700SC
09 Triumph Bonneville SE
Suzuki:
GT750 2x75
GT550 72 & 75
GT380 72
T500 69 project & 73 project
T350 69 & 71
Honda 85 CB650SC & 86 CB700SC
09 Triumph Bonneville SE
- jabcb
- Moto GP
- Posts: 4241
- Joined: Mon Dec 13, 2010 4:32 pm
- Country: USA
- Suzuki 2-Strokes: 69 T350 thru 75 GT750
- Location: southwestern Pennsylvania
Re: 1973 GT250 cafe build
Making more headway.
BAS (Bike Acquisition Syndrome) - too many bikes but have room for more
Suzuki:
GT750 2x75
GT550 72 & 75
GT380 72
T500 69 project & 73 project
T350 69 & 71
Honda 85 CB650SC & 86 CB700SC
09 Triumph Bonneville SE
Suzuki:
GT750 2x75
GT550 72 & 75
GT380 72
T500 69 project & 73 project
T350 69 & 71
Honda 85 CB650SC & 86 CB700SC
09 Triumph Bonneville SE
- jabcb
- Moto GP
- Posts: 4241
- Joined: Mon Dec 13, 2010 4:32 pm
- Country: USA
- Suzuki 2-Strokes: 69 T350 thru 75 GT750
- Location: southwestern Pennsylvania
Re: 1973 GT250 cafe build
Mounted new Avon RoadRiders.
Its the third set we’ve done with a No-Mar CH200 tire changer. It has a bit of a learning curve — we are getting faster & got these tires on without marking up the powder coating.
Its the third set we’ve done with a No-Mar CH200 tire changer. It has a bit of a learning curve — we are getting faster & got these tires on without marking up the powder coating.
BAS (Bike Acquisition Syndrome) - too many bikes but have room for more
Suzuki:
GT750 2x75
GT550 72 & 75
GT380 72
T500 69 project & 73 project
T350 69 & 71
Honda 85 CB650SC & 86 CB700SC
09 Triumph Bonneville SE
Suzuki:
GT750 2x75
GT550 72 & 75
GT380 72
T500 69 project & 73 project
T350 69 & 71
Honda 85 CB650SC & 86 CB700SC
09 Triumph Bonneville SE
-
- On the main road
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- Joined: Wed May 11, 2016 9:44 am
- Country: Canada
- Suzuki 2-Strokes: '72 gt750
- Location: Saskatchewan
- jabcb
- Moto GP
- Posts: 4241
- Joined: Mon Dec 13, 2010 4:32 pm
- Country: USA
- Suzuki 2-Strokes: 69 T350 thru 75 GT750
- Location: southwestern Pennsylvania
Re: 1973 GT250 cafe build
Making some good headway.
Test fit of salty_monk’s adapter + a Kawasaki Concours twin-piston caliper.
Test fit of salty_monk’s adapter + a Kawasaki Concours twin-piston caliper.
BAS (Bike Acquisition Syndrome) - too many bikes but have room for more
Suzuki:
GT750 2x75
GT550 72 & 75
GT380 72
T500 69 project & 73 project
T350 69 & 71
Honda 85 CB650SC & 86 CB700SC
09 Triumph Bonneville SE
Suzuki:
GT750 2x75
GT550 72 & 75
GT380 72
T500 69 project & 73 project
T350 69 & 71
Honda 85 CB650SC & 86 CB700SC
09 Triumph Bonneville SE
- jabcb
- Moto GP
- Posts: 4241
- Joined: Mon Dec 13, 2010 4:32 pm
- Country: USA
- Suzuki 2-Strokes: 69 T350 thru 75 GT750
- Location: southwestern Pennsylvania
Re: 1973 GT250 cafe build
Test fitting the spiffy new Higgspeeds.
BAS (Bike Acquisition Syndrome) - too many bikes but have room for more
Suzuki:
GT750 2x75
GT550 72 & 75
GT380 72
T500 69 project & 73 project
T350 69 & 71
Honda 85 CB650SC & 86 CB700SC
09 Triumph Bonneville SE
Suzuki:
GT750 2x75
GT550 72 & 75
GT380 72
T500 69 project & 73 project
T350 69 & 71
Honda 85 CB650SC & 86 CB700SC
09 Triumph Bonneville SE