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PostPosted: Sun Apr 19, 2020 9:38 am 
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On the street

Joined: Wed Sep 04, 2019 2:34 pm
Posts: 23
Location: Mesa, Arizona, USA
Country: USA
Suzuki 2-Strokes: GT380
Did more cleaning and removed the oil pump and lines. Broke the end off the longest line. I knew they were a little crispy, thought I was being careful... I noticed someone
selling a set of lines broken exactly like mine. Is he nuts, or can you repair them? I'm gonna try to, by slipping a connector over the ends and epoxy-ing.
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PostPosted: Sat Apr 25, 2020 6:13 am 
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Expert racer

Joined: Wed Jul 10, 2013 12:04 pm
Posts: 1075
Country: England, UK
Suzuki 2-Strokes: FZ50, GP100, RG125 Gamma, GT380, Bandit 1200S
It depends where it is broken. I have a repaired set on my bike and it works fine. One of the guys on here has a post about repairing his set of oil lines somewhere.
If it is broken where it goes into the plastic disc you might find it difficult or perhaps impossible to repair though.


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PostPosted: Sat May 02, 2020 10:26 pm 
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On the street

Joined: Wed Sep 04, 2019 2:34 pm
Posts: 23
Location: Mesa, Arizona, USA
Country: USA
Suzuki 2-Strokes: GT380
Thanks, Sportston.
I was able to repair the line with a piece of clear plastic that the vinyl line pressed into tightly, then epoxied over.
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I confirmed none of the epoxy got into the line.
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PostPosted: Sat May 02, 2020 10:33 pm 
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On the street

Joined: Wed Sep 04, 2019 2:34 pm
Posts: 23
Location: Mesa, Arizona, USA
Country: USA
Suzuki 2-Strokes: GT380
Oil pump pics.
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Fortunately, the o-rings held in place, making replacement easy. Replacing the lines is fiddly work.


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PostPosted: Sat May 02, 2020 10:53 pm 
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On the street

Joined: Wed Sep 04, 2019 2:34 pm
Posts: 23
Location: Mesa, Arizona, USA
Country: USA
Suzuki 2-Strokes: GT380
So nice to have all the gunk removed and the lines back in place.
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Later today I reinstalled the pump, cable, supply line, and cover. Also the battery box, oil tank, and electrical panel.
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PostPosted: Sun May 03, 2020 11:26 am 
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Expert racer

Joined: Wed Jul 10, 2013 12:04 pm
Posts: 1075
Country: England, UK
Suzuki 2-Strokes: FZ50, GP100, RG125 Gamma, GT380, Bandit 1200S
Looking good so far! Don't do what I did and forget to fit the speedo cable before you fit the carbs. :roll:


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