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1976 GT500 fork seals
Posted: Tue Dec 06, 2011 4:17 pm
by jpeter6981
Anbody have a good writeup / tips and tricks / for replacing the fork seals? Don't want to break anything...
Cheers.
Jeff
Re: 1976 GT500 fork seals
Posted: Tue Dec 06, 2011 6:49 pm
by oldjapanesebikes
I have posted the T500 shop manual and GT500 addendum at this link
http://oldjapanesebikes.com/mraxl_GT_Re ... index.html" onclick="window.open(this.href);return false;

Re: 1976 GT500 fork seals
Posted: Wed Dec 07, 2011 5:14 am
by GT500Andy
When you've got the forks out drain the oil slide up the dust cover and remove the cir clip and loosen the allen bolt at the bottom of the fork with a buss gun and then you can slide the inner tube out the guide will push the seal out. You may have to bash it by sliding it in and out several times
Good luck
Andy
Re: 1976 GT500 fork seals
Posted: Wed Dec 07, 2011 7:51 am
by jpeter6981
Thanks for the replys! Would it be easier to change them with the inner fork tube still attached to the bike with the front end elevated?
Re: 1976 GT500 fork seals
Posted: Wed Dec 07, 2011 8:54 am
by wvc
On the GT500 if your fork dust boots are in good shape (most aren't), be very careful with them. Suzuki does not make them anymore, and they are hard to come by if you need replacements.
Re: 1976 GT500 fork seals
Posted: Wed Dec 07, 2011 8:57 am
by jpeter6981
I actually bought a set of reproductions from a guy in France. They are excellent quality. My old ones were crumbling apart.
Re: 1976 GT500 fork seals
Posted: Sun Dec 11, 2011 2:25 pm
by jpeter6981
Fork seals changed... pretty easy!
Re: 1976 GT500 fork seals
Posted: Sun Dec 11, 2011 3:33 pm
by GT500Andy
Another job well done, how are the dust covers from François??
Andy

Re: 1976 GT500 fork seals
Posted: Mon Dec 12, 2011 9:21 pm
by rbond
I have a pair, they are great!
Re: 1976 GT500 fork seals
Posted: Thu Dec 15, 2011 6:40 am
by jpeter6981
I concur. They look like factory and are of high quality. It only took about a week to receive them. Great guy.
Re: 1976 GT500 fork seals
Posted: Fri Dec 16, 2011 2:34 pm
by NAB
Do either of you have a contact name and number for the dust boots from France?
Thanks.
N.
Re: 1976 GT500 fork seals
Posted: Fri Dec 16, 2011 2:38 pm
by jpeter6981
His name is Francois....
fr.lavallee@free.fr
Re: 1976 GT500 fork seals
Posted: Fri Dec 16, 2011 4:53 pm
by NAB
Thanks - just emailed him.
N.