Stripped thread on cylinder exhaust stub

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Nodohc?
On the street
Posts: 12
Joined: Tue Oct 15, 2024 6:06 am
Country: Ireland
Suzuki 2-Strokes: Gt250 1979

Stripped thread on cylinder exhaust stub

Post by Nodohc? »

Hi all , taking apart a gt250 I just bought , taking off the silencers , one was held on with exhaust putty no thread on the stub for the castellated nut to grip , is the cylinder scrap or is there a way to fix this?
Grateful for any advice 👍
badgereng
Around the block
Posts: 87
Joined: Fri Oct 01, 2021 6:14 am
Country: England
Suzuki 2-Strokes: GT500A - 1976
Location: North East UK

Re: Stripped thread on cylinder exhaust stub

Post by badgereng »

Back in the early eighties, I ported and polished the barrels on my mates GT250…. If the grey matter library is still working, the barrels have a single threaded stub for the exhaust collars to screw onto. They are not like the twin threaded studs used on the GT380 / 550 which are easy to replace if stripped or sheared.

If the threads are completely gone, this will not be an easy or inexpensive fix.

I’d look for a used barrel as it may be cheaper than any possible fix on your threadless one.
Current - 1976 Suzuki GT500A & 1981 Honda CX500 & 2023 Kawasaki Z1000SX Ninja
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