T500 crank center bearing question

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jabcb
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Suzuki 2-Strokes: 69 T350 thru 75 GT750
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T500 crank center bearing question

Post by jabcb »

Am rebuilding a T500 motor. Crank rebuilt with new seals & bearings.

Pic of crank installed in lower case. Line shows that the bearing orientation dimples are correctly lined up.
Note: see oil passage in lower case for center bearing.
Image

The bearing oil hole does not line up with the oil passage in the lower case.
Image
Image

WTF is going on?
The upper case is flat — no groove for the oil passage. The hole needs to roughly line up with the lower case oil passage.

Any suggestions? Was there a batch of bad new bearings?
BAS (Bike Acquisition Syndrome) - too many bikes but have room for more

Suzuki:
GT750 2x75
GT550 72 & 75
GT380 72
T500 69 project & 73 project
T350 69 & 71
Honda 85 CB650SC & 86 CB700SC
09 Triumph Bonneville SE
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jabcb
Moto GP
Posts: 4241
Joined: Mon Dec 13, 2010 4:32 pm
Country: USA
Suzuki 2-Strokes: 69 T350 thru 75 GT750
Location: southwestern Pennsylvania

Re: T500 crank center bearing question

Post by jabcb »

Quadruple double rats!

Made this measuring aid to determine distance between top of oil hole & orientation dimple.
Flat edge to top of hole & ink mark to orientation dimple.
Image

Measuring aid on old crank bearing.
Image

Measuring aid on installed crank bearing.
Image

Rats!!!!
Oil hole to orientation dimple distance on old & new bearings differ!
Oil hole lines up correctly with old bearing but not the new bearing!

Anyone know about this issue?
Is it just the center bearing that is bad?
BAS (Bike Acquisition Syndrome) - too many bikes but have room for more

Suzuki:
GT750 2x75
GT550 72 & 75
GT380 72
T500 69 project & 73 project
T350 69 & 71
Honda 85 CB650SC & 86 CB700SC
09 Triumph Bonneville SE
User avatar
jabcb
Moto GP
Posts: 4241
Joined: Mon Dec 13, 2010 4:32 pm
Country: USA
Suzuki 2-Strokes: 69 T350 thru 75 GT750
Location: southwestern Pennsylvania

Re: T500 crank center bearing question

Post by jabcb »

Has anyone used the crusinimage T500 crank bearings with good results?

Another option would be to cut a groove in the top half crankcase so that the oil can get to the bearing oil hole.
Any thoughts on the option?
BAS (Bike Acquisition Syndrome) - too many bikes but have room for more

Suzuki:
GT750 2x75
GT550 72 & 75
GT380 72
T500 69 project & 73 project
T350 69 & 71
Honda 85 CB650SC & 86 CB700SC
09 Triumph Bonneville SE
argo1974
To the on ramp
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Joined: Fri Nov 07, 2008 3:01 am
Location: Tallinn, ESTONIA

Re: T500 crank center bearing question

Post by argo1974 »

Incorrect location of the oil duct is a known problem of Cruizinimage' T500 crank center bearing. Also, that the rubber seals are assembled incorrectly from factory with spring side inwards and seals won't sit tight enough.
In case these problems were already sorted, you can cut a groove in the top half of the crankcase.

You also asked about NOVA transmission gears. They are of the highest quality and are made of better steel.
You need a hydraulic press to swap the drive gear.
1x T500 Cobra (1968)
4x T500K (1973)
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jabcb
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Posts: 4241
Joined: Mon Dec 13, 2010 4:32 pm
Country: USA
Suzuki 2-Strokes: 69 T350 thru 75 GT750
Location: southwestern Pennsylvania

Re: T500 crank center bearing question

Post by jabcb »

Thanks for the info.

Pic of the old bearings — center has seal springs out & outers have seal springs in. Is this incorrect?
Image
BAS (Bike Acquisition Syndrome) - too many bikes but have room for more

Suzuki:
GT750 2x75
GT550 72 & 75
GT380 72
T500 69 project & 73 project
T350 69 & 71
Honda 85 CB650SC & 86 CB700SC
09 Triumph Bonneville SE
User avatar
jabcb
Moto GP
Posts: 4241
Joined: Mon Dec 13, 2010 4:32 pm
Country: USA
Suzuki 2-Strokes: 69 T350 thru 75 GT750
Location: southwestern Pennsylvania

Re: T500 crank center bearing question

Post by jabcb »

A bit of luck. Checked my build info. Bearings & seals were not assembled when I bought them. Are ok because they were assembled by the shop that rebuilt the crank.
BAS (Bike Acquisition Syndrome) - too many bikes but have room for more

Suzuki:
GT750 2x75
GT550 72 & 75
GT380 72
T500 69 project & 73 project
T350 69 & 71
Honda 85 CB650SC & 86 CB700SC
09 Triumph Bonneville SE
argo1974
To the on ramp
Posts: 205
Joined: Fri Nov 07, 2008 3:01 am
Location: Tallinn, ESTONIA

Re: T500 crank center bearing question

Post by argo1974 »

The seals are correctly installed on old ball bearings. Springs should be located inwards on each crankcase.
I'd recommend crankcase leak test though.
1x T500 Cobra (1968)
4x T500K (1973)
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jabcb
Moto GP
Posts: 4241
Joined: Mon Dec 13, 2010 4:32 pm
Country: USA
Suzuki 2-Strokes: 69 T350 thru 75 GT750
Location: southwestern Pennsylvania

Re: T500 crank center bearing question

Post by jabcb »

Does the relocation of the bearing oil hole have any affect on the transmission oil flow to the center bearing?

I’ve looked at the crankcase oil passages but have not seen any explanation of why the transmission oil flows through the bearing.
Is the rotation of the bearing causing the flow, and which way does it go?
BAS (Bike Acquisition Syndrome) - too many bikes but have room for more

Suzuki:
GT750 2x75
GT550 72 & 75
GT380 72
T500 69 project & 73 project
T350 69 & 71
Honda 85 CB650SC & 86 CB700SC
09 Triumph Bonneville SE
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