Gear shaft spacer t500

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Splant
Around the block
Posts: 68
Joined: Thu Oct 11, 2018 2:27 pm
Country: United Kingdom
Suzuki 2-Strokes: Yr5 t500j
Location: Stoke england

Gear shaft spacer t500

Post by Splant »

Looks like I'm missing a spacer on gearchange shaft in clutch side the part number says 09320-13004 but pictures of it on ebay look to long? I only need one about 7mm to stop the cogged pawl thing catching the clutch basket.it had been catching it before I took it apart . Should I just use washers? Cheers
Zunspec4
Expert racer
Posts: 1087
Joined: Tue Dec 16, 2008 11:37 am
Country: UK
Suzuki 2-Strokes: T500R, SV1000S, TS125, Seeley T500
Location: Trowbridge UK

Re: Gear shaft spacer t500

Post by Zunspec4 »

Hi Splant,

I have ordered this item twice by P/N and what I received was the plastic tube which goes over the gear change shaft on the left to protect it from the chain. I had a couple made and still have one. I can measure it's dimensions and post them up if it helps you.

Cheers Geoff
dollydog
Yeah Man, the Interstate
Posts: 630
Joined: Fri Aug 11, 2017 7:09 am
Country: england
Suzuki 2-Strokes: several gt250 ramairs

Re: Gear shaft spacer t500

Post by dollydog »

hi splant, i think you are looking at the wrong part. the one you numbered goes on the drive sprocket side, not the clutch side. i presume the thingy you referred to is part number 25322-11000? the gear selector with cogs either side of it? question 1. have you got the thick washer fitted UNDER the clutch basket? should be something like 25mm i.d. x 43mm o.d. x 2mm thick. :)
cheers, dd.
GTS250 road registered. TS250 engine, Ramair frame.
GT250 big bang road registered. Both pistons fire the same time. USD forks.
GT285 road registered. Overbored - 58mm and TS125 +2 pistons fitted.
GT10 road registered. '65 T10 engine, GT250 frame.
Splant
Around the block
Posts: 68
Joined: Thu Oct 11, 2018 2:27 pm
Country: United Kingdom
Suzuki 2-Strokes: Yr5 t500j
Location: Stoke england

Re: Gear shaft spacer t500

Post by Splant »

Yes got the shims under clutch basket,yes dimensions of what you made will be good i think it's about 5 mm thick needed. So should there be one standard? Ta
Zunspec4
Expert racer
Posts: 1087
Joined: Tue Dec 16, 2008 11:37 am
Country: UK
Suzuki 2-Strokes: T500R, SV1000S, TS125, Seeley T500
Location: Trowbridge UK

Re: Gear shaft spacer t500

Post by Zunspec4 »

This is the parts diagram. I believe Splant is after Item 28, CUSHION P/N 09320-13004. What I received back from both Robinsons and Crooks when ordering this was item 32.

The Cushion prevents the gear shaft from sliding out to wards the clutch cover and potentially disengaging the toothed part from the matching teeth on the Cam Gear Item 4. It is a simple spacer, I had some made from aluminium bar

https://www.robinsonsfoundry.co.uk/shop ... arshifting

Cheers Geoff
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