THE SPECIAL TOOLS FOR SUZUKI GT250 RESTORATION

General discussion about Street two-stroke Suzuki motorcycles.

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TJCOOL
On the main road
Posts: 152
Joined: Wed Jun 29, 2016 5:14 am
Country: CANADA
Suzuki 2-Strokes: 1976 SUZUKI GT 250A

Re: THE SPECIAL TOOLS FOR SUZUKI GT250 RESTORATION

Post by TJCOOL »

markush wrote:Hi!

Here the self made special tool I use at GT250.
Clutch tool: made with two plates.
Piston pin pusher: made of the upper part of a two arm puller and some extra parts.

Image

Markus

very impressive...I could probably do the clutch tool but not the other....nice to have these skills..

btw..i have visited your site often and have found lots of very useful period information that will help with my restoration....

tj
tintruder
On the street
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Joined: Mon Sep 05, 2011 5:23 pm

Re: THE SPECIAL TOOLS FOR SUZUKI GT250 RESTORATION

Post by tintruder »

To take the clutch basket off, use an air impact wrench or electric impact driver and 32mm impact socket.
It will zip right off.

Best way to hold the basket from rotating is to jam a rag in between the clutch ring gear and the crank pinion gear.

If you do this, but use a wrench or breaker bar, you may grind the rag right through the gears, but with an impact driver it works perfectly.
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