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1977 ts250
Posted: Sun Jan 03, 2016 12:54 pm
by Wisconsinrider
Me and my dad have had a 1977 Suzuki ts250 in the garage for a while. We had it running at one point. It would run fine for a couple minutes and then die. We then couldn't get it to spark. We since have replaced the ignition coil and battery but still have no spark. We can get a small spark when the kill switch is toggled from run to off. I am looking for suggestion or comment on what to do. Thank you
Re: 1977 ts250
Posted: Sun Jan 03, 2016 1:04 pm
by Alan H
Check the voltage to the points and change the condenser to be going on with.
Do you get a spark across the points? That would be an indication that the condenser is u/s/
Re: 1977 ts250
Posted: Sun Jan 03, 2016 2:12 pm
by karl pa
Alan H wrote:Check the voltage to the points and change the condenser to be going on with.
Do you get a spark across the points? That would be an indication that the condenser is u/s/
Does it have points ? wouldn't it have electronic ignition?
when you say you replaced the ignition coil,do you mean the one at the spark plug or the one in the magneto?
Re: 1977 ts250
Posted: Sun Jan 03, 2016 2:19 pm
by Wisconsinrider
Yes it does have the electronic ignition. We can't figure out why we have spark when we switch the kill switch from on to off. Thank you for your responds.
Re: 1977 ts250
Posted: Sun Jan 03, 2016 2:23 pm
by karl pa
can you unplug kill switch and try,kill switches can short out
Re: 1977 ts250
Posted: Sun Jan 03, 2016 2:28 pm
by Wisconsinrider
We have unplugged the kill switch ch and still have no spark.
Re: 1977 ts250
Posted: Sun Jan 03, 2016 2:31 pm
by karl pa
witch ignition coil did you replace,the one at spark plug or in magneto?
Re: 1977 ts250
Posted: Sun Jan 03, 2016 2:53 pm
by Wisconsinrider
We replaced the ignition coil by the spark plug. I just got back from the garage and if I run a wire from where the kill switch connects to ground I have spark. Does this mean I have a bad kill switch? Will this hurt anything if I run it like this?
Re: 1977 ts250
Posted: Sun Jan 03, 2016 3:19 pm
by karl pa
I really dont know much about the TS,but most bikes with magneto use the kill switch to ground out the ignition to shut off ,I'm not sure I understand where you are running the wire to the kill switch.
Re: 1977 ts250
Posted: Sun Jan 03, 2016 3:30 pm
by Wisconsinrider
The kill switch has one wire running out of it. it then connects to two wires behind the head light. I disconnected the kill switch and then connected these two wires to the frame. I now have spark. I was wondering if this could effect other stuff. Thank you.
Re: 1977 ts250
Posted: Sun Jan 03, 2016 4:39 pm
by karl pa
Looking at ts250 wiring diagram,it looks like the kill switch should ground out ignition to shut off.If you ground out to get spark, would seem something isn't right.
magneto ignition system should be separate from battery system,so when you say it sparked toggling the kill switch,I wonder if some wiring is crossed up.
Does it have all switches and wiring or were some parts stripped off for dirt?
Re: 1977 ts250
Posted: Sun Jan 03, 2016 6:08 pm
by Wisconsinrider
Every seems to be there. I have have not found a wiring diagram that matches. Do you have a link?
Re: 1977 ts250
Posted: Sun Jan 03, 2016 6:40 pm
by karl pa
Now your asking more than my computer skills can handle.maybe someone can help you there.I just googled 77 suzuki ts250 wiring diagram.
Re: 1977 ts250
Posted: Mon Jan 04, 2016 3:54 pm
by karl pa
One thing I would suggest is to check ground connections,to the frame,engine,cdi unit,bad ground connections can cause problems.
Re: 1977 ts250
Posted: Mon Jan 04, 2016 5:26 pm
by jabcb
I have the 1977 TS185/TS250 wiring diagram.
Got a new computer & am having some trouble hooking up the scanner. So It may be a bit before I can provide a copy.