Brake disk conversion.

General discussion about Street two-stroke Suzuki motorcycles.

Moderators: oldjapanesebikes, H2RICK, diamondj, Suzsmokeyallan

titan performance
Expert racer
Posts: 1306
Joined: Wed Oct 13, 2010 2:55 pm
Country: England
Suzuki 2-Strokes: TS100, T200, GT250, T500, GT500, GT550, GT750, GS750
Location: Southeast England
Contact:

Brake disk conversion.

Post by titan performance »

This year I plan to revamp my T500 cafe bike.(the one in my avatar). I'm looking at a twin disk front end, using Gt forks, but I want to upgrade the rotors and calipers. I can remember this being discussed before, and was hoping you guys would remind me what modern rotors will bolt straight on to a GT500 hub? I know I will have to make adapters for the calipers, and that they will most likely need to be single sided, but any suggestions appreciated.
Keeping old 2 strokes alive !
Tom Garcia
To the on ramp
Posts: 334
Joined: Sat Jan 10, 2009 2:58 pm
Country: USofA
Suzuki 2-Strokes: GT250 x 2, GS1100E
Location: Parma, Ohio

Re: Brake disk conversion.

Post by Tom Garcia »

I have a 82-83 GS1100 rotor bolted to my GT250 hub...I did turn down the OD of the rotor...


Image
83 GS1100, 74 H2, 76 GT250 Cafe, and 72 GT250
rngdng
AMA Superbike
Posts: 1769
Joined: Tue Oct 14, 2008 6:47 pm
Location: Blythewood, SC, USA

Re: Brake disk conversion.

Post by rngdng »

I have Katana rotors on my GT750, but I don't remember which year they are from....Barry S may know. He turned me on to them.



Lane
If you stroke it more than twice; you're playing with it.

Too many bikes, too much time, ENOUGH SPACE, FINALLY! Never enough money.........
titan performance
Expert racer
Posts: 1306
Joined: Wed Oct 13, 2010 2:55 pm
Country: England
Suzuki 2-Strokes: TS100, T200, GT250, T500, GT500, GT550, GT750, GS750
Location: Southeast England
Contact:

Re: Brake disk conversion.

Post by titan performance »

Thanks fellas.....did someone say SV650?
Keeping old 2 strokes alive !
User avatar
Alan H
Moto GP
Posts: 3250
Joined: Thu Feb 16, 2012 11:50 am
Country: England
Suzuki 2-Strokes: 4 x GT550s - J, M, A, B.
Location: The Republic of South Yorkshire

Re: Brake disk conversion.

Post by Alan H »

GS550 wheels, GS1000 calipers and Bandit 1200 m/cylinder front on the GT550.
Think of how stupid the average person is, then realise that half of them are more stupid than that.
rngdng
AMA Superbike
Posts: 1769
Joined: Tue Oct 14, 2008 6:47 pm
Location: Blythewood, SC, USA

Re: Brake disk conversion.

Post by rngdng »

titan performance wrote:Thanks fellas.....did someone say SV650?

The SV650 has a great front end, but it IS modern in it's wheel diameter and width. The GS parts (as suggested) will keep the look more normal.



Lane
If you stroke it more than twice; you're playing with it.

Too many bikes, too much time, ENOUGH SPACE, FINALLY! Never enough money.........
User avatar
jabcb
Moto GP
Posts: 4311
Joined: Mon Dec 13, 2010 4:32 pm
Country: USA
Suzuki 2-Strokes: 69 T350 thru 75 GT750
Location: southwestern Pennsylvania

Re: Brake disk conversion.

Post by jabcb »

One of my GT750s has GS1100 forks. Used a ProgressiveSuspension lowering kit to get the correct ride height. I was surprised at how much better the forks are compared to the other GT750.
BAS (Bike Acquisition Syndrome) - too many bikes but have room for more

Suzuki:
GT750 2x75
GT550 72 & 75
GT380 72
T500 69 project & 73 project
T350 69 & 71
Honda 85 CB650SC & 86 CB700SC
09 Triumph Bonneville SE
User avatar
stevebee
On the main road
Posts: 108
Joined: Wed Feb 13, 2013 2:04 am
Country: australia
Suzuki 2-Strokes: t500 kawasaki z900 harley davidson flsti
Location: nsw

Re: Brake disk conversion.

Post by stevebee »

Tom Garcia wrote:I have a 82-83 GS1100 rotor bolted to my GT250 hub...I did turn down the OD of the rotor...


Image
What size rim ?
Tom Garcia
To the on ramp
Posts: 334
Joined: Sat Jan 10, 2009 2:58 pm
Country: USofA
Suzuki 2-Strokes: GT250 x 2, GS1100E
Location: Parma, Ohio

Re: Brake disk conversion.

Post by Tom Garcia »

stevebee wrote:
Tom Garcia wrote:I have a 82-83 GS1100 rotor bolted to my GT250 hub...I did turn down the OD of the rotor...


Image
What size rim ?

Front is a 2.15 x 18 and rear is a 2.5 x 18...
83 GS1100, 74 H2, 76 GT250 Cafe, and 72 GT250
User avatar
smokin_blue
On the main road
Posts: 130
Joined: Fri Nov 01, 2013 8:30 pm
Country: usa
Suzuki 2-Strokes: www.street-unique.com
Location: Minnesota
Contact:

Re: Brake disk conversion.

Post by smokin_blue »

Here is the thread on the GS forum that I have always referenced for brake upgrades when using GS forks. It is a 58 page thread but there is a wealth of information there.

http://www.thegsresources.com/_forum/sh ... npot+skunk" onclick="window.open(this.href);return false;" onclick="window.open(this.href);return false;
'07 Suzuki SV650
'90 GSX-R1100 streetfighter
LS650 powered custom framed café
'72 T500 with a Lyster frame
'69 T500-parts/project?
'83 GR650-project

Past bikes
'06 Triumph Sprint ST
'86 GSX-R750
'74 GT250/T350 custom
'79 GS750
'74 TS250
'81 TS100
User avatar
stevebee
On the main road
Posts: 108
Joined: Wed Feb 13, 2013 2:04 am
Country: australia
Suzuki 2-Strokes: t500 kawasaki z900 harley davidson flsti
Location: nsw

Re: Brake disk conversion.

Post by stevebee »

Tom Garcia wrote:
stevebee wrote:
Tom Garcia wrote:I have a 82-83 GS1100 rotor bolted to my GT250 hub...I did turn down the OD of the rotor...


Image
What size rim ?

Front is a 2.15 x 18 and rear is a 2.5 x 18...
thanks
titan performance
Expert racer
Posts: 1306
Joined: Wed Oct 13, 2010 2:55 pm
Country: England
Suzuki 2-Strokes: TS100, T200, GT250, T500, GT500, GT550, GT750, GS750
Location: Southeast England
Contact:

Re: Brake disk conversion.

Post by titan performance »

The GS rotors look to be an option then......I want to be able to bolt them to a GT500 hub, and would like to use the 500 forks. I'll then figure out which calipers can be used with adapter brackets.
Keeping old 2 strokes alive !
User avatar
markush
To the on ramp
Posts: 201
Joined: Thu Oct 03, 2013 4:39 am
Country: Germany
Suzuki 2-Strokes: GT250/380
Contact:

Re: Brake disk conversion.

Post by markush »

Hi!
titan performance wrote:The GS rotors look to be an option then......I want to be able to bolt them to a GT500 hub, and would like to use the 500 forks. I'll then figure out which calipers can be used with adapter brackets.
GT500 fork has no left mounting for caliper. afaik.
GS(550/M)-Brake-Disks diam. 275mm + GS(550)-Fork stanchions(diam.35mm) +GT(550/750)-steering stem/triple clamps + GS(550)-calipers will fit without adapters.

GS-Front-Brake-Disk don't fit to GT-Caliper on GT/GS-fork (the Disk grinds on the caliper)

example image: http://www.classic-motorrad.de/galerie/ ... fullsize=1

Markus
User avatar
smokin_blue
On the main road
Posts: 130
Joined: Fri Nov 01, 2013 8:30 pm
Country: usa
Suzuki 2-Strokes: www.street-unique.com
Location: Minnesota
Contact:

Re: Brake disk conversion.

Post by smokin_blue »

Another key resource that I use is this one.

http://metalgear.com.au/searchByBikeMod ... &x=32&y=13" onclick="window.open(this.href);return false;

You can search by bike and find the specs of your bolt pattern, center hole, offset, diameter etc.
'07 Suzuki SV650
'90 GSX-R1100 streetfighter
LS650 powered custom framed café
'72 T500 with a Lyster frame
'69 T500-parts/project?
'83 GR650-project

Past bikes
'06 Triumph Sprint ST
'86 GSX-R750
'74 GT250/T350 custom
'79 GS750
'74 TS250
'81 TS100
User avatar
Alan H
Moto GP
Posts: 3250
Joined: Thu Feb 16, 2012 11:50 am
Country: England
Suzuki 2-Strokes: 4 x GT550s - J, M, A, B.
Location: The Republic of South Yorkshire

Re: Brake disk conversion.

Post by Alan H »

A mate of mine put a complete GT750 front end on his T500 last year. The triple trees fitted straight in so everything else was straightforward. The easy option would be a complete GT750 or late GT550 (with disc left fork leg) front end and do the same. I'm not sure if a GT550/750 front hub is the same a a GT500, it may be a swap(?) but you'll still need a left fork leg to match for twin discs. The GS1000 twin piston caliper fits straight on the GT550/750 forks. I used drilled GT750 discs.
I know the brake lines are crap in the pic but they will be redone!
Image
Think of how stupid the average person is, then realise that half of them are more stupid than that.
Post Reply