GT500 Disc brake calliper O-rings source?
Moderators: oldjapanesebikes, H2RICK, diamondj, Suzsmokeyallan
- joolstacho
- To the on ramp
- Posts: 395
- Joined: Sun Jul 13, 2014 7:55 pm
- Country: Australia
- Suzuki 2-Strokes: AS50, GS500, GT500, ex GSXR750 slabbie
- Location: Greendale Vic, Australia
- Contact:
GT500 Disc brake calliper O-rings source?
From dealers these calliper O-rings are a bit over the top pricewise.
Often with stuff like this it's easy to get the same size part at a fraction of the cost from 'your local bearing supplier' (or whatever).
So, the O-rings on those long calliper bolts 59111-18410, anyone have a correct size for these?
Often with stuff like this it's easy to get the same size part at a fraction of the cost from 'your local bearing supplier' (or whatever).
So, the O-rings on those long calliper bolts 59111-18410, anyone have a correct size for these?
-
- Road race school
- Posts: 792
- Joined: Sun Aug 05, 2012 1:18 am
- Country: UK
- Suzuki 2-Strokes: GT380B, GT550B, GT750A, GSX1400
Re: GT500 Disc brake calliper O-rings source?
Passing on from another poster (I now have a bag of a couple of dozen which will see me out with my 3 GTs!)
Cheers,
Mike
GT caliper O rings that slide on the caliper bolts
25x o-ring (idxcross,mm) 8 x 1,25 NBR70 ShA DIN 3770
http://www.rubena.eu" onclick="window.open(this.href);return false;
Bohemia Seal on ebay
http://stores.ebay.co.uk/BOHEMIA-SEAL" onclick="window.open(this.href);return false;
Cheers,
Mike
GT caliper O rings that slide on the caliper bolts
25x o-ring (idxcross,mm) 8 x 1,25 NBR70 ShA DIN 3770
http://www.rubena.eu" onclick="window.open(this.href);return false;
Bohemia Seal on ebay
http://stores.ebay.co.uk/BOHEMIA-SEAL" onclick="window.open(this.href);return false;
- joolstacho
- To the on ramp
- Posts: 395
- Joined: Sun Jul 13, 2014 7:55 pm
- Country: Australia
- Suzuki 2-Strokes: AS50, GS500, GT500, ex GSXR750 slabbie
- Location: Greendale Vic, Australia
- Contact:
Re: GT500 Disc brake calliper O-rings source?
Brilliant mate, well done!
- joolstacho
- To the on ramp
- Posts: 395
- Joined: Sun Jul 13, 2014 7:55 pm
- Country: Australia
- Suzuki 2-Strokes: AS50, GS500, GT500, ex GSXR750 slabbie
- Location: Greendale Vic, Australia
- Contact:
Re: GT500 Disc brake calliper O-rings source?
Local price here for the 4 itty-bitty o-rings is $35 plus postage -about $43 all up.
It's the 1.25mm cross-section size which is unusual, whereas 8mm x 1.5mm cost just a few cents each AND are made from the correct rubber.
Could possibly try the 1.5s, I've got plenty of those, and do some careful re-profiling (with fine wet 'n dry).
Just a note that this online pdf:
http://www.robinsonrubber.com/pdfs/NitrileRubber.pdf" onclick="window.open(this.href);return false;"
Lists the rubber used in these o-rings as having 'Poor' resistance to brake fluid.
But these o-rings wouldn't come into contact with brake fluid would they. I'd say rubber grease so they slide nicely in the calliper tunnels.
Just worth noting not to lubricate them with brake fluid.
Hmm the plot thickens as usual.
It's the 1.25mm cross-section size which is unusual, whereas 8mm x 1.5mm cost just a few cents each AND are made from the correct rubber.
Could possibly try the 1.5s, I've got plenty of those, and do some careful re-profiling (with fine wet 'n dry).
Just a note that this online pdf:
http://www.robinsonrubber.com/pdfs/NitrileRubber.pdf" onclick="window.open(this.href);return false;"
Lists the rubber used in these o-rings as having 'Poor' resistance to brake fluid.
But these o-rings wouldn't come into contact with brake fluid would they. I'd say rubber grease so they slide nicely in the calliper tunnels.
Just worth noting not to lubricate them with brake fluid.
Hmm the plot thickens as usual.
-
- Expert racer
- Posts: 1254
- Joined: Mon Dec 01, 2008 2:52 am
- Location: Manchester, UK
Re: GT500 Disc brake calliper O-rings source?
I can't find the post right now, but there was a thread recently which suggested the rubber o-rings on the pins are not needed, they just help to retain the grease.
On a classic that is well looked after, a generous smear of red rubber grease on the pins every couple years would be fine.
I rebuilt my 380 caliper about 8 years ago and fitted new o-rings (they came with the caliper rebuild kit) with a generous amount of red grease, and the o-rings have stayed in perfect condition. If they are not broken, just clean & grease 'em
On a classic that is well looked after, a generous smear of red rubber grease on the pins every couple years would be fine.
I rebuilt my 380 caliper about 8 years ago and fitted new o-rings (they came with the caliper rebuild kit) with a generous amount of red grease, and the o-rings have stayed in perfect condition. If they are not broken, just clean & grease 'em

1976 GT380 - wounded by me, and sold on
2006 SV650S - killed by a patch of diesel and a kerb in Feb 2019
2017 SV650 AL7 - naked and unashamed
2006 SV650S - killed by a patch of diesel and a kerb in Feb 2019
2017 SV650 AL7 - naked and unashamed
- joolstacho
- To the on ramp
- Posts: 395
- Joined: Sun Jul 13, 2014 7:55 pm
- Country: Australia
- Suzuki 2-Strokes: AS50, GS500, GT500, ex GSXR750 slabbie
- Location: Greendale Vic, Australia
- Contact:
Re: GT500 Disc brake calliper O-rings source?
Bugger! I just ordered 25!!!
Ah it's no worries, I can handle $12 for 25, a bit better than over $40 for 4!
Anyway, thanks boys, hopefully this thread can lead someone else in the right direction.

Ah it's no worries, I can handle $12 for 25, a bit better than over $40 for 4!
Anyway, thanks boys, hopefully this thread can lead someone else in the right direction.

- Coyote
- Moto GP
- Posts: 3404
- Joined: Tue Oct 21, 2008 2:41 pm
- Country: USA
- Suzuki 2-Strokes: GT550x2, GT750, GS1000
- Location: Tulsa, Oklahoma
Re: GT500 Disc brake calliper O-rings source?
I post this because it is relevant. DO NOT use Versa-Chem synthetic caliper grease. I have used it twice and both times it dried out and got very sticky.. Use a grease that's gonna stay with it and don't over do it. You don't want that on your pads.
I was born with nothing and still have most of it left.
.
1978 GS1000C
1976 GT550 ongoing money pit.
.
1978 GS1000C
1976 GT550 ongoing money pit.
- joolstacho
- To the on ramp
- Posts: 395
- Joined: Sun Jul 13, 2014 7:55 pm
- Country: Australia
- Suzuki 2-Strokes: AS50, GS500, GT500, ex GSXR750 slabbie
- Location: Greendale Vic, Australia
- Contact:
Re: GT500 Disc brake calliper O-rings source?
Yep, I think that's the trick, use the grease on the pins VERY sparingly. -And for mine, with rubber o-rings.
(My o-rings were beyond redemption Craig).
Craig reckons you might get away with running no o-rings at all on the pins. - With nice unworn parts and just a light smear of high melting point grease that'd probably be okay, but I certainly wouldn't want to risk the grease melting and contaminating the pads.
The actual movement of the calliper on the pins is tiny, must be no more than, what, 5-10 thou?
Or what do you reckon?
(My o-rings were beyond redemption Craig).
Craig reckons you might get away with running no o-rings at all on the pins. - With nice unworn parts and just a light smear of high melting point grease that'd probably be okay, but I certainly wouldn't want to risk the grease melting and contaminating the pads.
The actual movement of the calliper on the pins is tiny, must be no more than, what, 5-10 thou?
Or what do you reckon?
- joolstacho
- To the on ramp
- Posts: 395
- Joined: Sun Jul 13, 2014 7:55 pm
- Country: Australia
- Suzuki 2-Strokes: AS50, GS500, GT500, ex GSXR750 slabbie
- Location: Greendale Vic, Australia
- Contact:
Re: GT500 Disc brake calliper O-rings source?
Good tip Mike thanks. Now I've got enough for 6 lifetimes too!!!yeadon_m wrote:Passing on from another poster (I now have a bag of a couple of dozen which will see me out with my 3 GTs!)
Cheers,
Mike
GT caliper O rings that slide on the caliper bolts
25x o-ring (idxcross,mm) 8 x 1,25 NBR70 ShA DIN 3770
http://www.rubena.eu" onclick="window.open(this.href);return false;" onclick="window.open(this.href);return false;
Bohemia Seal on ebay
http://stores.ebay.co.uk/BOHEMIA-SEAL" onclick="window.open(this.href);return false;" onclick="window.open(this.href);return false;
Cost me $A26 for 25 o-rings, about a dollar each, the local price was $8.80 each (yes, I said $8.80 EACH!!!)
-
- AMA Superbike
- Posts: 1769
- Joined: Tue Oct 14, 2008 6:47 pm
- Location: Blythewood, SC, USA
Re: GT500 Disc brake calliper O-rings source?
I put my GTs calipers together without the o-rings. Used a little silicon grease on the pins.
Lane
Lane
If you stroke it more than twice; you're playing with it.
Too many bikes, too much time, ENOUGH SPACE, FINALLY! Never enough money.........
Too many bikes, too much time, ENOUGH SPACE, FINALLY! Never enough money.........