
This must be an error in the Clymer Manual ?
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- AMA Superbike
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This must be an error in the Clymer Manual ?
I'm finishing up a past winter maintenance tear down, clean, etc. on my 550. I was just about to put my carbs back on. Before, I did. I wanted to verify that the jets were in their correct places. I've understood that all the GT's had a slight larger main for the middle cylinder from the factory to counter more heat on that cylinder. Well, looking at my Clymer manual it does infact present that on my VM28 carbs. But, it shows the exact opposite on the earlier 550 carbs and the later 750 carbs ? This ain't right ? 

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- Expert racer
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Re: This must be an error in the Clymer Manual ?
I can't comment on the 550 / 750 but the 380s were always jetted identically across all 3 carbs ...
1976 GT380 - wounded by me, and sold on
2006 SV650S - killed by a patch of diesel and a kerb in Feb 2019
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2006 SV650S - killed by a patch of diesel and a kerb in Feb 2019
2017 SV650 AL7 - naked and unashamed
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Re: This must be an error in the Clymer Manual ?
I have a vague memory about that. I think the Clymer is wrong.
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Too many bikes, too much time, ENOUGH SPACE, FINALLY! Never enough money.........
Too many bikes, too much time, ENOUGH SPACE, FINALLY! Never enough money.........
- Coyote
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Re: This must be an error in the Clymer Manual ?
That is in fact an error. Just one of many in the Clymer manual. Even the brand new Clymer has all the same errors. They have never been corrected.
I was born with nothing and still have most of it left.
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1978 GS1000C
1976 GT550 ongoing money pit.
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1978 GS1000C
1976 GT550 ongoing money pit.
- jabcb
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Re: This must be an error in the Clymer Manual ?
Suzuki dealt with the confusion by issuing Service Bulletins with carb specs:
http://www.ozebook.com/compendium/techb ... %206-9.pdf
http://www.ozebook.com/compendium/techb ... %206-9.pdf
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Suzuki:
GT750 2x75
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Suzuki:
GT750 2x75
GT550 72 & 75
GT380 72
T500 69 project & 73 project
T350 69 & 71
Honda 85 CB650SC & 86 CB700SC
09 Triumph Bonneville SE
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Re: This must be an error in the Clymer Manual ?
That mistake must have been repeated by countless others. According to the Suzuki bulletin JB posted. The center cylinder jet is supposed to be smaller.
- tz375
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Re: This must be an error in the Clymer Manual ?
I must be the only one that thinks it is NOT a mistake. Suzuki fitted smaller jets in the center carb - at least on the 750 and I have opened enough carbs with stock jets to confirm that is indeed what they did.
I see what you are saying, but the 32mm are J/K 750 and BS40 are L on 750. 550 were always 28mm. The J set I opened up had 95-92-95 ie smaller center main the same as the 750s and I think that Coyote's were 97.5-95-97.5.The Suzuki Carb manual says 97.5-95-97.5 for the 550 (74 on) but that is not what the box you posted says.
What we know for sure:
VM32 on GT750 - smaller center main
BS40 on GT750 - smaller center main
GT550 - always VM28
And GT550 seems to use smaller center mains as well but that appears to be the only area of contention.
I see what you are saying, but the 32mm are J/K 750 and BS40 are L on 750. 550 were always 28mm. The J set I opened up had 95-92-95 ie smaller center main the same as the 750s and I think that Coyote's were 97.5-95-97.5.The Suzuki Carb manual says 97.5-95-97.5 for the 550 (74 on) but that is not what the box you posted says.
What we know for sure:
VM32 on GT750 - smaller center main
BS40 on GT750 - smaller center main
GT550 - always VM28
And GT550 seems to use smaller center mains as well but that appears to be the only area of contention.
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Re: This must be an error in the Clymer Manual ?
It's just the 550 that's in error - showing the center jet as larger. They have the 550 jets reversed
Under the 550 specs in the back of the manual under fuel system, it says 3 VM32SC carbs. That is wrong. All were VM 28's It also says "or 3 BS40's" Show me one
In error also are the fuel tank capacities. It shows 4.5 US gallons for the 550 and 3.3 US gallons for the 380. Both are wrong as ALL those tanks were 4 US gallons even.
0n page 123 under wheel run-out it says .07 or 2mm. The associated illustration reads ,007. Keep looking, you will find more
Under the 550 specs in the back of the manual under fuel system, it says 3 VM32SC carbs. That is wrong. All were VM 28's It also says "or 3 BS40's" Show me one

In error also are the fuel tank capacities. It shows 4.5 US gallons for the 550 and 3.3 US gallons for the 380. Both are wrong as ALL those tanks were 4 US gallons even.
0n page 123 under wheel run-out it says .07 or 2mm. The associated illustration reads ,007. Keep looking, you will find more
I was born with nothing and still have most of it left.
.
1978 GS1000C
1976 GT550 ongoing money pit.
.
1978 GS1000C
1976 GT550 ongoing money pit.