GT550 kickstart return (spring)

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arneg
On the street
Posts: 46
Joined: Mon Jun 24, 2013 5:05 pm
Country: USA
Suzuki 2-Strokes: GT550, RD350, Lambretta TV175, GP125
Location: San Francisco, CA

GT550 kickstart return (spring)

Post by arneg »

fellow wrenchers. I did my first engine rebuild (new crank, seals, clutch) last weekend and after reassembling the entire bike, the kickstarter is not returning. since the spring is so deep in the engine, I was wondering if there is maybe a magic trick to get it wound up without opening the cases... any help appreciated!
yeadon_m
Road race school
Posts: 792
Joined: Sun Aug 05, 2012 1:18 am
Country: UK
Suzuki 2-Strokes: GT380B, GT550B, GT750A, GSX1400

Re: GT550 kickstart return (spring)

Post by yeadon_m »

You are probably in luck here. There is a procedure outlined in the manual regarding setting of the kickstarter return spring tension and you do it simply by having the clutch cover off with engine in situ. I had to do exactly this or my kickstarter flopped about.
See p34:
http://oldjapanesebikes.com/mraxl_GT_Re ... 50-28.html" onclick="window.open(this.href);return false;

Best,
Mike
arneg
On the street
Posts: 46
Joined: Mon Jun 24, 2013 5:05 pm
Country: USA
Suzuki 2-Strokes: GT550, RD350, Lambretta TV175, GP125
Location: San Francisco, CA

Re: GT550 kickstart return (spring)

Post by arneg »

OMG if that does it I am officially marrying this board. :-)
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