Hello,
Have a 75 T500. I suppose if I were to get a new piston I should get the stock one for a 75. But, would it be wiser to get one designed for a 76 or 77 GT500. I think these have the smooth upper sides (no slotting). Not sure what the slotting was about (oil?). I also here a GT750 will work.
Just curious if there is a history of Piston improvements over times from Suzuki for the T/GT500 line. Strength, tighter piston to cylinder tolerances achievable, thinner rings for example. Maybe after market ones to consider as well?
Thanks
Suzuki T500 piston choice
Moderators: oldjapanesebikes, H2RICK, diamondj, Suzsmokeyallan
-
- Expert racer
- Posts: 1485
- Joined: Tue May 18, 2010 5:38 pm
- Country: USA
- Suzuki 2-Strokes: Suz, Yam, Honda, Kaw.
- Location: New Hampshire
Suzuki T500 piston choice
Current registered, inspected, and running well 2 stroke motorcycles
74 GT250 (T350 upgrade),
76 GT250 (T350 upgrade),
71 T350,
70 T350,
74 GT380,
75 T500,
73 GT550,
75 GT750,
72 Yamaha DS7 (R5 upgrade),
77 Yamaha RD400 (Daytona Cyls),
73 Kawasaki H1 500
74 GT250 (T350 upgrade),
76 GT250 (T350 upgrade),
71 T350,
70 T350,
74 GT380,
75 T500,
73 GT550,
75 GT750,
72 Yamaha DS7 (R5 upgrade),
77 Yamaha RD400 (Daytona Cyls),
73 Kawasaki H1 500
- oldjapanesebikes
- Moto GP
- Posts: 3229
- Joined: Sat Feb 07, 2009 12:43 am
- Country: Canada
- Suzuki 2-Strokes: GT750(Jx3,L,M,A,B),T500
- Location: Ontario
- Contact:
Re: Suzuki T500 piston choice
I'm using after market GT750 pistons on my GT500 - no issues so far. They are lighter than the Suzuki ones but other than that I can't speak to some of your questions re design improvement etc. as I think to a large degree it depends on your application. What's fine for puttering around town would not be as dependable for racing. I'm sure more knowledgeable folks on this board (Eric, Pedro, Jim, Richard et al) will jump in. 

Ian
If at first you don't succeed, just get a bigger hammer !
If at first you don't succeed, just get a bigger hammer !
-
- Expert racer
- Posts: 1485
- Joined: Tue May 18, 2010 5:38 pm
- Country: USA
- Suzuki 2-Strokes: Suz, Yam, Honda, Kaw.
- Location: New Hampshire
Re: Suzuki T500 piston choice
oldjapanesebikes
Whose aftermarket piston?
Does anyone know why the T500 piston had grooves above the wrist pin. I see the gt750 does not nor does the gt500A and B.
Sounds like the GT500 A and B may better since a later design from Suzuki???
Whose aftermarket piston?
Does anyone know why the T500 piston had grooves above the wrist pin. I see the gt750 does not nor does the gt500A and B.
Sounds like the GT500 A and B may better since a later design from Suzuki???
Current registered, inspected, and running well 2 stroke motorcycles
74 GT250 (T350 upgrade),
76 GT250 (T350 upgrade),
71 T350,
70 T350,
74 GT380,
75 T500,
73 GT550,
75 GT750,
72 Yamaha DS7 (R5 upgrade),
77 Yamaha RD400 (Daytona Cyls),
73 Kawasaki H1 500
74 GT250 (T350 upgrade),
76 GT250 (T350 upgrade),
71 T350,
70 T350,
74 GT380,
75 T500,
73 GT550,
75 GT750,
72 Yamaha DS7 (R5 upgrade),
77 Yamaha RD400 (Daytona Cyls),
73 Kawasaki H1 500
- oldjapanesebikes
- Moto GP
- Posts: 3229
- Joined: Sat Feb 07, 2009 12:43 am
- Country: Canada
- Suzuki 2-Strokes: GT750(Jx3,L,M,A,B),T500
- Location: Ontario
- Contact:
Re: Suzuki T500 piston choice
The seller is on eBay under 'cruzinimage_co1484' - I really like their gasket sets, but have also bought other items including pistons and fork tubes/stanchions. No complaints so far.
There are several T500 experts (I'm not one of them) on the board who should be able to answer your specific question.
There are several T500 experts (I'm not one of them) on the board who should be able to answer your specific question.

Ian
If at first you don't succeed, just get a bigger hammer !
If at first you don't succeed, just get a bigger hammer !
- Suzsmokeyallan
- Moto GP
- Posts: 4326
- Joined: Fri Oct 24, 2008 9:11 am
- Location: Mostly Barbados, sometimes Florida and western Canada
- Contact:
Re: Suzuki T500 piston choice
Almost all manufacturers change things over time, especially if its deemed more cost effective to make another way. The grooves above the wrist pin came and went over the years on all manner of two stroke bikes, so if you see some with them its new old stock.
As you've noticed, all present T500 pistons with the latest part number supercession are grooveless.
As you've noticed, all present T500 pistons with the latest part number supercession are grooveless.
Two strokes, its just that simple.
69 Suz U70
69 Suz T500
72 Suz GT750 cafe
74 Suz TS250
74 Suz GTXVR project
75 Suz RE5
75 Suz GT750
76 Suz TS400
76 Suz GT750
81 Suz GSX1100
86 Suz RG500x2
88 Hon CR500
93 Hon CBR900RR
98 Suz GSF1200x3
15 Kaw Ninja H2
69 Suz U70
69 Suz T500
72 Suz GT750 cafe
74 Suz TS250
74 Suz GTXVR project
75 Suz RE5
75 Suz GT750
76 Suz TS400
76 Suz GT750
81 Suz GSX1100
86 Suz RG500x2
88 Hon CR500
93 Hon CBR900RR
98 Suz GSF1200x3
15 Kaw Ninja H2
-
- On the main road
- Posts: 165
- Joined: Sun Aug 23, 2009 11:46 am
- Country: USA (former Canuck)
- Suzuki 2-Strokes: T500, GT550 (electric conversion), Hayabusa
- Location: Maine/Nova Scotia
Re: Suzuki T500 piston choice
I suspect (hope? as I'm using them...) that GT750 pistons may be more reliable as the rings aren't as thick. I've heard that OEM pistons aren't reliable over 7K RPM and one reason might be that they're thicker, weigh more, etc. Don't know for sure!